Corrugator Operator

Department: Production
Reports To: Corrugator Supervisor
FLSA Status: Non-Exempt

Position Summary

The Corrugator Operator is responsible for the safe and efficient operation of the corrugator to produce high-quality corrugated sheets that meet customer specifications, production schedules, and company quality standards. This position oversees the overall performance of the corrugator, coordinates workflow with production team members, monitors machine performance, and makes operational adjustments to maximize productivity while minimizing waste and downtime. The Corrugator Operator serves as the lead operator on the corrugator and is responsible for maintaining a safe, efficient, and quality-focused operation.

Shift Information

This position is being hired to support the future 3rd Shift operation. New hires will complete training on 1st or 2nd Shift to develop the knowledge and skills necessary for the role. Upon successful completion of training and as production needs require, employees will transition to their permanent 3rd Shift assignment once the shift has been fully established.

Essential Duties and Responsibilities

• Operate and oversee all aspects of the corrugator to ensure safe, efficient, and continuous production.
• Review production schedules and job specifications to ensure machine setup meets customer requirements.
• Coordinate production activities with Double Backer Operators, Single Facer Operators, Dry End Operators, Assistant Operators, and Material Handlers.
• Monitor machine performance and make operational adjustments to maintain production efficiency and product quality.
• Ensure finished corrugated sheets meet quality standards, including dimensions, flute profile, adhesive bond, moisture content, warp, caliper, and overall appearance.
• Troubleshoot mechanical, operational, and quality issues while working closely with Maintenance and Production leadership to minimize downtime.
• Oversee machine startups, shutdowns, product changeovers, and grade changes.
• Monitor production rates, waste, downtime, and machine efficiencies while identifying opportunities for continuous improvement.
• Verify production orders, quality documentation, and operational records are completed accurately.
• Ensure compliance with all company safety policies, including Lockout/Tagout (LOTO) procedures, machine guarding requirements, and PPE standards.
• Train and mentor Assistant Operators and other production employees on safe operating procedures and best practices.
• Maintain a clean, organized, and safe work environment in accordance with housekeeping and 5S standards.
• Participate in continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
• Perform other duties as assigned.