ABB Robot Programmer - Factory Planning
Summary
This role involves programming and simulating ABB robots for automotive manufacturing processes like welding and assembly. The programmer will support factory planning, production launches, and system integration using tools like RAPID and RobotStudio.
ABB Robot Programmer - Factory Planning
Key Responsibilities
ABB Robot Programming
Develop, modify, and maintain ABB robot programs using RAPID programming language.
Program robots for:
Spot welding
Arc welding
Material handling
Adhesive application
Sealing operations
Assembly automation
Create standardized programming methodologies across manufacturing facilities.
Perform robot path optimization to improve cycle times and improve throughput.
Robot Simulation and Virtual Manufacturing
Develop and maintain ABB RobotStudio simulation models.
Validate robotic processes in a virtual manufacturing environment.
Conduct:
Reach studies
Interference checks
Collision detection
Cycle time analysis
Ergonomic studies
Support digital factory and virtual build initiatives.
Factory Planning Support
Work with Factory Planning teams to define robotic system requirements.
Support production line layouts and automation concepts.
Participate in manufacturing feasibility studies.
Evaluate automation opportunities for new truck and cab programs.
Develop robotic equipment specifications for new manufacturing projects.
Production Launch and Commissioning
Support installation and commissioning of robotic systems.
Conduct production readiness reviews.
Verify robot programs during plant startup activities.
Perform debugging and troubleshooting during launch phases.
Ensure robotic systems meet quality, productivity, and safety requirements.
Continuous Improvement
Analyze manufacturing performance metrics.
Identify opportunities for:
Cycle time reduction
Throughput improvements
Downtime reduction
Quality enhancement
Implement process improvements using Lean Manufacturing principles.
Troubleshooting and Support
Diagnose robot-related production issues.
Resolve:
Program errors
Communication failures
Motion problems
Peripheral integration issues
Provide shop-floor support during production activities.
Manufacturing Systems Integration
Interface robots with:
PLC systems
Vision systems
Servo systems
Conveyors
Tooling equipment
Manufacturing Execution Systems (MES)
Coordinate with controls engineers for seamless automation integration.
Documentation
Create and maintain:
Robot program documentation
Process specifications
Work instructions
Validation reports
Change management records
Ensure compliance with Volvo engineering standards and manufacturing procedures.
Required Qualifications
Education
Bachelor's Degree in:
Mechanical Engineering
Manufacturing Engineering
Electrical Engineering
Mechatronics Engineering
Robotics Engineering
Related technical field
Experience
5+ years of industrial robotics programming experience.
3+ years of ABB RobotStudio experience.
Experience in automotive manufacturing environments.
Experience supporting production launches and factory automation projects.
Required Technical Skills
ABB Robotics
ABB RobotStudio
RAPID Programming
Robot commissioning
Backup and restore procedures
Robot calibration
TCP and frame configuration
Multi-robot synchronization
Automation Technologies
PLC integration
Industrial networking
Safety systems
Servo controls
Machine vision systems
Manufacturing Engineering
Cycle time analysis
Process optimization
Line balancing
Manufacturing feasibility studies
Production launch support
CAD and Digital Manufacturing
AutoCAD
CATIA
Process Simulate (preferred)
DELMIA (preferred)
Digital Factory systems
Preferred Qualifications
Experience with truck, heavy vehicle, or automotive manufacturing.
Experience with body shop automation.
Experience with robotic welding systems.
Knowledge of Volvo Production System (VPS) principles.
Experience supporting greenfield or brownfield factory projects.
Familiarity with virtual commissioning technologies.
Experience supporting North American manufacturing operations.
Soft Skills
Strong analytical and problem-solving abilities.
Excellent communication and teamwork skills.
Ability to work in cross-functional engineering teams.
Strong project planning and organizational skills.
Ability to manage multiple projects in a fast-paced manufacturing environment.
On site
6-month contract. Depending on performance, there may be an opportunity to convert to a full-time employee. , location :Volvo Group Operations Mexico, S.A. de C.V.
Lado Sur Carretera Ciénega de Flores a Salinas Victoria Km 1+900 | Ciénega de Flores, N.L. | Mexico