Assistant Manager - Testing & Commissioning (Electrical)
Description
Senior Engineer – Testing & Commissioning (Electrical) - MPR-999
Job Summary
The Senior Engineer – Testing & Commissioning (Electrical) is responsible for planning, coordinating, supervising, and executing the testing and commissioning of electrical systems and equipment across projects. The role ensures that installations are properly inspected, tested, energized, commissioned, and handed over in accordance with approved designs, project specifications, applicable standards, safety requirements, and client expectations.
The position requires strong technical expertise in electrical testing methodologies, commissioning procedures, troubleshooting, documentation, and site coordination. The Senior Engineer will work closely with engineering, construction, quality, safety, vendors, subcontractors, consultants, and client representatives to achieve safe, reliable, and timely project completion.
Key Responsibilities
Testing and Commissioning Execution
- Develop and implement detailed testing and commissioning plans, procedures, schedules, and checklists for electrical systems.
- Review approved drawings, specifications, calculations, method statements, inspection and test plans, and vendor documentation before commencing testing activities.
- Supervise the testing and commissioning of electrical systems, equipment, and installations, including:
- Medium-voltage and low-voltage switchgear
- Power and distribution transformers
- Protection and control panels
- Motor control centers and motor starters
- Power and control cables
- Busbars and busducts
- Generators and automatic transfer systems
- UPS systems, batteries, and battery chargers
- Earthing and lightning protection systems
- Electrical distribution and auxiliary systems
- Building and industrial electrical services
- Coordinate pre-commissioning activities such as inspection, continuity checks, insulation resistance testing, cable identification, termination verification, torque checks, phasing, and equipment readiness inspections.
- Execute or supervise functional, operational, interlock, protection, and performance tests in accordance with approved procedures.
- Verify relay settings, protection schemes, control logic, trip circuits, alarms, interlocks, metering, and communication interfaces.
- Coordinate energization activities and ensure that all required permits, clearances, safety controls, and approvals are in place before equipment is energized.
- Identify, investigate, and resolve electrical faults, defects, test failures, and commissioning issues in a timely manner.
- Support system integration testing and interface verification with mechanical, instrumentation, control, automation, and utility systems.
Technical Coordination and Site Supervision
- Lead and supervise testing and commissioning engineers, technicians, subcontractors, and vendor representatives.
- Coordinate daily activities with construction and installation teams to ensure systems are complete and ready for testing.
- Liaise with project engineering, quality assurance, health and safety, planning, procurement, vendors, consultants, and client representatives.
- Review equipment condition, installation quality, accessibility, labeling, cable routing, terminations, and compliance before testing.
- Monitor manpower, tools, calibrated test equipment, materials, and specialist vendor support required for commissioning activities.
- Participate in site meetings, technical discussions, progress reviews, and coordination meetings.
- Provide technical guidance and resolve field-related issues while maintaining project quality and schedule requirements.
Quality, Safety, and Compliance
- Ensure all testing and commissioning activities are performed in compliance with approved procedures, project specifications, electrical codes, statutory requirements, and relevant international standards.
- Apply safe isolation, lockout/tagout, permit-to-work, switching, grounding, and energization procedures.
- Conduct or support pre-task briefings, risk assessments, toolbox talks, and job safety analyses.
- Stop unsafe work and report hazards, incidents, near misses, and nonconformities through the appropriate channels.
- Ensure all test instruments and equipment are suitable, properly calibrated, and used by competent personnel.
- Raise, track, and close inspection requests, punch-list items, nonconformance reports, and corrective actions.
- Maintain strict control of energized systems and ensure proper access restrictions, warning signs, barriers, and safety documentation are in place.
Documentation and Handover
- Prepare and review test sheets, inspection records, commissioning reports, energization certificates, test result summaries, and system completion dossiers.
- Maintain accurate records of test results, relay settings, equipment data, calibration certificates, approved procedures, and inspection approvals.
- Record deficiencies and coordinate their rectification with the responsible construction or engineering team.
- Support the preparation and review of as-built drawings, operation and maintenance manuals, equipment registers, and handover documentation.
- Prepare daily and weekly commissioning progress reports, including completed activities, constraints, risks, outstanding issues, and planned work.
- Participate in final acceptance testing, reliability runs, performance verification, and client demonstrations.
- Support operator and maintenance team training related to electrical equipment operation, protection systems, emergency procedures, and maintenance requirements.
Key Requirements
Education and Experience
- Bachelor’s degree or diploma in Electrical Engineering or a closely related discipline.
- Relevant professional experience in electrical testing, commissioning, installation, maintenance, or project execution.
- Demonstrated experience in a senior engineering or supervisory role on electrical infrastructure, industrial, commercial, utility, energy, or construction projects.
- Experience managing testing and commissioning activities from pre-commissioning through energization, integrated testing, and final handover.
- Experience working with electrical contractors, specialist vendors, consultants, and client teams in a project environment.
Technical Skills
- Strong knowledge of electrical testing principles, commissioning methodologies, power distribution systems, and electrical protection.
- Practical understanding of single-line diagrams, schematics, wiring diagrams, control circuits, interlock logic, and equipment manuals.
- Ability to interpret approved engineering drawings, specifications, cable schedules, protection studies, and commissioning documentation.
- Working knowledge of electrical test equipment and instruments, including insulation resistance testers, high-potential test sets, contact resistance meters, earth resistance testers, primary and secondary injection test sets, multimeters, phase sequence meters, and power quality analyzers.
- Understanding of relay testing, protection coordination, transformer testing, switchgear testing, cable testing, earthing verification, and functional testing.
- Ability to troubleshoot electrical systems and identify the root causes of test failures and operational issues.
- Familiarity with digital reporting systems, document control processes, spreadsheets, and standard engineering software.
Professional Competencies
- Strong leadership, supervision, planning, coordination, and problem-solving skills.
- Clear written and verbal communication with the ability to work effectively across multidisciplinary teams.
- Strong attention to detail and commitment to technical accuracy, safety, quality, and documentation.
- Ability to prioritize activities and manage competing deadlines in a construction or commissioning environment.
- Capability to work independently, make sound technical decisions, and escalate critical risks appropriately.
- Willingness to work at project sites and support extended hours, shifts, weekend work, or emergency commissioning activities when required.
- Professional integrity and a strong commitment to safe working practices and continuous improvement.
Key Performance Areas
- Safe and timely completion of testing and commissioning activities.
- Compliance of testing activities and results with approved procedures, specifications, standards, and client requirements.
- Effective resolution and closure of commissioning defects and punch-list items.
- Accuracy and completeness of test records, reports, and handover documentation.
- Successful energization, system integration, performance testing, and client acceptance.
- Effective coordination of site teams, vendors, subcontractors, and stakeholders.
- Consistent adherence to health, safety, environmental, and quality requirements.
Role Scope
This is a full-time site-based engineering position requiring regular coordination with project and client teams. The successful candidate will be expected to take ownership of electrical testing and commissioning deliverables, provide technical leadership at site, and contribute to the safe and reliable completion of project systems.
