Controls Engineer
Description
Together We Innovate. Together We Change.
Ready to power the future of manufacturing through automation and innovation? If so, then we have an opportunity for you!
As a Controls Engineer, you will lead the design, implementation, and optimization of automation and control systems that drive safe, reliable, and efficient manufacturing operations. Partnering with cross-functional teams and Integrated Work Systems (IWS) stakeholders, you will support high-speed production environments by improving system performance, enhancing equipment reliability, and delivering continuous improvement solutions.
This position is fully onsite in Hopkinsville, KY, with approximately 30–40% regional travel to Clarksville, TN, and Nashville, TN.
What you will be doing:
- Design, program, troubleshoot, and optimize PLC, HMI, SCADA, and industrial control systems.
- Support automation integration across processing, packaging, and conveying systems.
- Configure and support VFDs, servo systems, instrumentation, and process controls.
- Integrate OEM equipment into plant-wide automation systems.
- Drive standardization of controls platforms, programming structures, and documentation.
- Provide technical support during equipment downtime and production issues.
- Diagnose and resolve electrical, controls, communication, and automation failures.
- Lead root cause analysis and implement corrective actions for recurring issues.
- Lead controls-related aspects of capital projects from concept through commissioning.
- Coordinate with OEMs, system integrators, contractors, and internal stakeholders.
- Support FAT/SAT execution and system validation.
- Ensure proper documentation, backups, and change management processes.
- Assist with project planning, budgeting, and timelines.
- Identify opportunities for automation and process improvements.
- Support Integrated Work Systems (IWS) and operational excellence initiatives.
- Maintain compliance with OSHA, electrical, and industrial automation standards.
- Promote safe work practices, including proper lockout/tagout procedures.
What we want you to have:
- Bachelor’s degree in electrical engineering, Controls Engineering, Mechatronics, or related field.
- 5+ years of controls engineering experience in a manufacturing environment.
- Strong hands-on experience with PLC programming and troubleshooting.
- Experience with industrial automation platforms (e.g., Rockwell/Allen-Bradley, Wonderware, FactoryTalk).
- Knowledge of HMIs, SCADA systems, and industrial networking.
- Experience with VFDs, servo systems, instrumentation, and electrical systems.
- Ability to read and develop electrical schematics and panel designs.
- Experience supporting high-speed automated manufacturing equipment.
- Strong troubleshooting, communication, and project coordination skills.
- Experience in food, beverage or consumer packaged goods manufacturing.
- Experience with automated processing and packaging systems.
- Knowledge of batch systems and process automation.
- Experience with MES, OEE, and manufacturing data systems.
- Knowledge of OSHA and machine safety standards.