Die Cast Remelt & Machine Operator - 2nd Shift

The Die Cast Remelt & Machine Operator is responsible for safely operating remelt furnaces and handling molten metal to support production requirements while also operating die casting equipment and performing casting-related tasks. This position spends approximately 50% of its time performing remelting and metal handling functions and 50% performing casting machine operations. The successful candidate must be comfortable working around molten metal, operating industrial equipment, maintaining process controls, and producing quality cast products in a fast-paced manufacturing environment.

Remelting & Metal Handling Responsibilities

• Operate and monitor gas, oil, electric, or induction furnaces used to melt and refine metal prior to casting.
• Observe furnace operations and monitor temperature, fluidity, and metal condition to ensure compliance with process requirements.
• Regulate fuel, air, electrical current, and cooling systems to maintain proper furnace temperatures.
• Draw molten metal samples for analysis and assist with alloy adjustments as required.
• Remove impurities from molten metal using approved methods and equipment.
• Transfer, drain, or pour molten metal using ladles, hoists, pumps, or other material handling equipment.
• Operate controls to move or discharge molten metal from furnaces safely and efficiently.
• Inspect furnaces and associated equipment for wear, damage, or operational concerns and report issues promptly.
• Follow all safety procedures associated with molten metal handling and furnace operation.

Casting Operations Responsibilities

• Set up, operate, and monitor die casting machines according to approved process specifications.
• Start machine cycles and perform manual casting operations as required.
• Position inserts, spray dies, and prepare equipment for production runs.
• Remove castings from dies and perform trimming, de-flashing, and other secondary operations.
• Visually inspect castings and perform dimensional checks using measuring instruments to ensure product quality.
• Monitor machine performance and notify supervision of process deviations or equipment malfunctions.
• Package and transfer finished product according to work instructions.
• Accurately record production, quality, and process information.

General Responsibilities

• Maintain a clean, organized, and safe work environment.
• Follow all environmental, health, safety, and quality policies and procedures.
• Wear required personal protective equipment (PPE) at all times.
• Support production needs through cross-training and departmental flexibility.
• Perform other duties as assigned.