Embedded Operations & Process Engineering Manager
Novagard Solutions Embedded Operations & Process Engineering Manager
JOB DESCRIPTION
Summary/Objective
Essential Functions
Production Management
- Serve as the primary Novagard representative embedded within the Contract Manufacturer's facility.
- Coordinate daily, weekly, and monthly production activities to achieve customer demand requirements and delivery commitments.
- Develop, maintain, and communicate production schedules with Novagard Planning and Contract Manufacturer personnel.
- Monitor schedule attainment and proactively identify and resolve production constraints.
- Lead daily production reviews and communicate operational status to Novagard leadership.
- Drive adherence to safety, quality, and production standards.
Supply Chain & Inventory Management
- Coordinate raw material availability, packaging materials, and finished goods inventories.
- Work closely with Procurement, Planning, and Contract Manufacturer personnel to prevent supply disruptions.
- Monitor inventory levels and inventory accuracy.
- Identify and mitigate supply chain risks affecting customer service or production continuity.
- Support demand planning, capacity planning, and Sales & Operations Planning (S&OP) activities.
- Coordinate inbound and outbound logistics to ensure timely material flow.
Process Engineering & Continuous Improvement
- Analyze manufacturing performance data and develop action plans to improve productivity, throughput, and process reliability.
- Lead root cause investigations related to safety, quality, downtime, scrap, and customer complaints.
- Develop and implement continuous improvement initiatives focused on yield, cycle time, labor efficiency, and cost reduction.
- Establish and maintain standardized work procedures and best practices.
- Support process validation, new product introductions, and process transfers.
- Collaborate with Quality, R&D, Operations, and Engineering teams on process improvements and commercial scale-up activities.
KPI Management & Reporting
- Develop and maintain operational dashboards and visual management systems.
- Monitor and report key operational metrics including: Safety Performance, Schedule Attainment, On-Time Delivery, Inventory Accuracy, Yield, Scrap, Throughput, Downtime, Overall Equipment Effectiveness (OEE), Customer Complaints and Non-Conformances.
- Perform trend analysis and drive corrective action implementation.
- Present operational performance reviews to Novagard leadership and Contract Manufacturer management teams.
Relationship Management
- Build strong working relationships with Contract Manufacturer leadership and operational personnel.
- Serve as the primary escalation point for production and supply chain issues.
- Coordinate activities among Novagard Operations, Supply Chain, Engineering, Quality, R&D, and Sales teams.
- Lead cross-functional teams in resolving operational and technical challenges.
Knowledge & Skills
- Bachelor's Degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Supply Chain Management, or related technical discipline required.
- Minimum of 5 years of experience in manufacturing, process engineering, operations management, or supply chain leadership.
- Experience in process manufacturing environments such as silicones, adhesives, coatings, chemical processing, compounding, polymers, or specialty materials preferred.
- Strong understanding of production planning, scheduling, inventory control, and supply chain management.
- Technical knowledge of manufacturing processes, process equipment, and continuous improvement methodologies.
- Demonstrated experience implementing process improvements and solving complex manufacturing challenges.
- Strong analytical and problem-solving skills.
- Excellent verbal and written communication skills.
- Project management experience including planning, execution, prioritization, and stakeholder coordination.
- Advanced Microsoft Excel and ERP system experience.
- Ability to influence and lead through collaboration in environments without direct supervisory authority.
Preferred Qualifications
- Lean Manufacturing or Six Sigma certification.
- Experience supporting toll manufacturing or contract manufacturing operations.
- Knowledge of silicone, adhesive, polymer, or chemical manufacturing processes.
- Experience implementing OEE, TPM, Reliability, or Operational Excellence programs.
- Experience with NetSuite ERP and manufacturing planning systems.
- Experience with KPI dashboard development and data analytics tools.
Competencies
- Problem Solving
- Analytical Skills
- Technical Capacity
- Manufacturing Operations
- Process Engineering
- Continuous Improvement
- Supply Chain Management
- Production Planning & Scheduling
- Business Acumen
- Communication Proficiency
- Leadership
- Collaboration
- Change Management
- Customer Focus
- Decision Making
- Project Management
- Time Management
Supervisory Responsibility
Work Environment
Physical Demands
- Frequent walking throughout manufacturing facilities.
- Ability to climb stairs and access production equipment.
- Ability to stand for extended periods.
- Occasional lifting of materials, equipment, and samples up to 50 pounds.
- Ability to wear required personal protective equipment (PPE).
Position Type / Expected Hours of Work
Travel
- Travel between Novagard facilities and Contract Manufacturer locations as required.
- Occasional travel for supplier visits, training, process trials, and customer support activities.
- Estimated travel: 10%.