Grinding Machinist

Main Function and Responsible Area / Goal of the task:

• Set up and operate CNC tool and cylindrical grinding machines (e.g., ANCA and Rollomatic) to manufacture high-precision carbide cutting tools according to technical drawings and specifications.
• Ensure consistent product quality by performing in-process measurements, tool inspections, and adjustments to meet tight tolerances and customer requirements.
• Reduce scrap and support continuous improvement initiatives.
• Maintain machines, tooling, and workspace in optimal condition, ensuring adherence to safety standards and contributing to reliable, uninterrupted production.

Main tasks / Responsibilities

• Set up and operate CNC grinding machines in line with production plans and priorities.
• Interpret technical drawings, tool layouts, and specifications to ensure accurate tool geometry and performance.
• Conduct in-process inspections using precision measuring equipment to ensure compliance with quality standards.
• Adjust machine parameters and tooling proactively to correct deviations and maintain consistency.
• Monitor and achieve key performance indicators (KPIs) such as productivity, scrap rate, and machine utilization.
• Collaborate with engineering and quality teams to improve processes, tooling strategies, and product performance.
• Follow safety procedures, 5S standards, and company guidelines to maintain a safe and efficient work environment.
• Document production data, issues, and improvements accurately to support traceability and continuous improvement initiatives
• Prepare and pre-set grinding wheels, tool holders, and fixtures to ensure efficient machine changeovers and minimal setup time.
• Manage tool regrinding and reconditioning processes, ensuring tools meet original performance standards.
• Support new product introductions by assisting in trials and prototypes.
• Analyze root causes of quality issues or tool failures and contribute to corrective and preventive actions.
• Meet delivery deadlines.
• Train and support less experienced operators or new hires on machine operation, best practices, and quality expectations.
• Ensure proper handling, cleaning, storage, and identification of carbide blanks and finished tools to maintain traceability.
• Quality inline checks according to company rules, using inspecting equipment (e.g. Walter Helicheck)
• Engraving of tools using a laser marker
• Operating drag/finish equipment
• Operate manual grinding equipment (Ewag) on a needed basis
• Operate wheel dressing machine (Rollomatic ProfileSmart)