Industrial Engineer
Description
The Industrial Engineer uses data analysis to help production teams make better scheduling decisions and to focus continuous improvement efforts where they will have the greatest impact within an aerospace precision machining environment. This role supports the continued development of the Sales, Inventory, and Operations Planning (SIOP) process and builds and improves the scheduling utilities used on the shop floor. The Industrial Engineer performs Work In Progress (WIP) inventory, lot sizing, and part family analyses, maintains work center data in the ERP system, and recommends work center and machine configurations. The role works closely with Production, Planning, Quality, and Program Management and reports to the Industrial Engineering Manager.
Essential Duties and Responsibilities
· Support the development and continuous improvement of the SIOP process by building the analyses, models, and reports that translate demand into capacity requirements by work center.
· Design, build, and maintain scheduling utilities and tools that give production teams clear, data-driven job priorities and realistic schedules.
· Analyze production, scheduling, and shop floor data to identify trends, bottlenecks, and root causes of schedule slippage, and present findings that help production teams make better scheduling decisions.
· Monitor and analyze WIP inventory levels, queue times, and material flow; recommend actions to reduce WIP, shorten lead times, and improve flow through machining work centers.
· Perform lot sizing analyses that weigh setup cost, carrying cost, machine utilization, and demand patterns, and recommend lot sizes and order policies.
· Perform part family analyses that group parts by routing, machine requirements, setup, tooling, and material to support scheduling strategies, setup reduction, and work center design.
· Maintain work center data in the ERP/MRP system, including capacities, calendars, efficiency factors, setup and run times, and queue and move times, and audit it regularly for accuracy.
· Recommend work center configurations and machine groupings or assignments based on part family, capacity, and utilization analysis.
· Model constrained versus unconstrained capacity scenarios to identify capacity gaps and quantify the capacity impact of new programs, quotes, and equipment changes.
· Develop and maintain dashboards and metrics such as schedule adherence, WIP, utilization, and on-time delivery for production teams and leadership.
· Use data to prioritize and focus continuous improvement efforts; lead or support improvement projects, time studies, and standard work updates.
· Document analysis methods, scheduling utilities, and procedures, and train production and planning personnel on their use.
Key Roles
- Provide the data analysis that drives production scheduling decisions and continuous improvement priorities.
- Support the development and improvement of the SIOP process
- Perform WIP inventory, lot sizing, and part family analyses.
- Maintain work center data in the ERP and recommend work center and machine configurations.