Kokomo Casting Plant Lab Manager
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Overview:
Coordinate and manage the metallurgical / chemical laboratory activities, analyze materials according to quality, operational and engineering requirements, maintain communication to QCM, operations and quality teams regarding the results of productive and non-productive material analysis
Specific Roles & Responsibilities:
- Supervision of the metallurgical and chemical laboratory
- Metallurgical analysis of productive and non-productive material according FCA Standards and Procedures.
- Composes and issues inspection reports according to MS, PS, PF or provided by the requestors
- Monitors maintains and manages the daily metallurgical records systems
- Provides metallurgical and metallographic analysis services to the casting plant as well as supporting customer machining lines and/or assembly lines and corporate engineering.
- Evaluation and disposition of castings, forging and die steel tooling
- Analysis and defect evaluation of warranty returns and internal customer rejects and complaints
- Maintains the laboratory inspection and measurement equipment, including metallurgical sample preparation equipment, optical microscopes and metallographs, SEM equipment, spectroscopy equipment, X-ray and CT systems, chemical analysis systems and mechanical property measurement systems
- Responsible for calibration and ensuring all met lab equipment complies with corporate calibration requirements.
- Implementation and maintenance of procedures, instructions, formats and records according to CQI-9 along with MQAS requirements.
- Control processing parameters and monitor results of quality requirements for heat treatment of powertrain components.
- The Metallurgist / Met lab manager provides support to casting and heat treat production processes
- Supervise and manage chemical systems and analysis of oils, lubricants and coolant systems.
- Promote continuous improvement throughout the plant
- Provide and practice the identification and elimination of losses and waste in the different areas in the plant.
- Supervision and management of the union personnel in the laboratory across a 3 shift schedule