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Badger Alloys

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Maintenance Mechanic

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Maintenance Mechanic

We are seeking a highly experienced and motivated Maintenance Mechanic to join our team. The Maintenance Mechanic is responsible for ensuring the reliability and optimal performance of machinery and equipment in a fabrication and foundry environment. This role involves inspecting, troubleshooting, repairing, and maintaining mechanical, hydraulic, pneumatic, and electrical systems. The Maintenance Mechanic plays a critical role in minimizing downtime, improving operational efficiency, and ensuring completion of customer orders in a timely manner.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

· Maintain machinery like lathes, CNC machines, welding units, shears, and presses.

· Troubleshoot and repair mechanical, hydraulic, and electrical issues.

· Maintain conveyors and pouring systems.

· Service air filtration and ventilation systems to manage hazardous dust and fumes.

· Ensure proper operation of exhaust fans and dust collectors.

· Maintain pneumatic tools.

· Conduct regular checks on safety systems like heat shields, temperature sensors, and cooling systems.

· Maintain forklifts, hoists, and conveyors used for transporting raw materials and finished products.

· Replace worn-out parts such as bearings, belts, or motors.

· Respond quickly to equipment malfunctions to minimize production downtime.

· Optimize machine settings for better output and efficiency.

· Ensure machines meet safety standards and that guards, locks, and emergency systems function correctly.

Communicate with department supervisors and leads regarding the status of work orders

QUALIFICATIONS:

· Understanding mechanical components like gears, belts, bearings, and shafts.

· Familiarity with troubleshooting and repair of equipment such as CNC machines, cranes, induction furnaces, hydraulic presses, and pneumatic tools.

· Experience troubleshooting and fixing welding equipment.

· Knowledge of basic electrical wiring, circuit diagrams, and hydraulic schematics.

· Awareness of OSHA regulations for workplace safety.

· Hazard awareness in high-temperature environments (for foundries) and moving machinery (in fabrication shops).

· Knowledge of principles of equipment inspection, lubrication, and wear detection.

· Ability to fabricate or modify parts using cutting, welding, and machining techniques.

· Skill in aligning, calibrating, and testing equipment to ensure accuracy and reliability.

· Strong attention to detail – Recognizing early signs of wear, misalignment, or malfunction to prevent major breakdowns.

· Ability to resolve complex mechanical issues.

· Skilled at prioritizing tasks and managing time to minimize equipment downtime.

· Excellent communication skills and the ability to work in a team environment.

EDUCATION AND EXPERIENCE:

· High school diploma or equivalent required. Completion of a technical training program in industrial maintenance, mechanical systems, or a related field preferred.

· Minimum of five years' experience in a mechanical maintenance role, particularly in an industrial, manufacturing, fabrication, or foundry environment.

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