Maintenance Reliability Manager- 27576 in Kansas City
Description
Job DescriptionJob Description
Maintenance & Reliability Planning Manager
Kansas City, KS | Onsite | 12-Month+ Contract
Primarily Monday-Friday | Day Shift
40 Hours/Week + Approximately 5 Hours OT
Our client, a well-established global manufacturer, is seeking an experienced Maintenance & Reliability Planning Manager to lead maintenance planning, scheduling, preventive and predictive maintenance, and reliability improvement efforts at a high-volume manufacturing facility.
This is a hands-on leadership role focused on building a more proactive, planned, and data-driven maintenance organization. The Manager will lead the maintenance planning team, own the work-order management process, improve preventive and predictive maintenance programs, strengthen SAP PM data, and drive improvements in equipment reliability and downtime.
Key Focus
- Maintenance planning and scheduling
- SAP Plant Maintenance (SAP PM)
- Preventive and predictive maintenance
- Reliability improvement
- Work order management
- MTBF, MTTR, and OEE
- Maintenance KPIs and backlog management
- Power BI and advanced Excel
- Spare parts and equipment BOMs
- Continuous improvement
What You'll Do
- Lead, coach, and develop the maintenance planning team.
- Own the maintenance work order management process from notification through planning, parts readiness, scheduling, execution, feedback, and closeout.
- Develop detailed maintenance job plans covering labor, parts, materials, tools, safety requirements, procedures, and work steps.
- Plan and schedule preventive, predictive, and corrective maintenance.
- Coordinate daily maintenance schedules, weekend work, and major plant outages.
- Facilitate weekly planning and scheduling meetings with Maintenance and Operations.
- Increase planned maintenance and improve schedule compliance and backlog health.
- Drive improvements in MTBF, MTTR, OEE, equipment availability, and unplanned downtime.
- Maintain accurate SAP PM master data, including equipment BOMs, task lists, measuring points, maintenance plans, and equipment records.
- Develop and improve equipment-specific preventive maintenance programs and task lists.
- Identify opportunities to transition time-based PMs to predictive and condition-based maintenance.
- Analyze equipment failures, downtime, and recurring issues using reliability data, Pareto analysis, FMEA, and root-cause analysis.
- Support predictive maintenance technologies including vibration analysis, infrared thermography, oil analysis, and ultrasound.
- Develop Power BI dashboards and Excel models for maintenance KPIs, equipment health, reliability, and resource utilization.
- Identify critical spare parts and maintain accurate equipment Bills of Material.
- Partner with Operations, Maintenance, Engineering, Reliability, and Quality teams to prioritize maintenance activities.
- Incorporate LOTO, confined-space, hot-work, GMP, and other safety requirements into maintenance plans.
- Champion Continuous Improvement, Lean, 5S, and Reliability-Centered Maintenance practices.
What We're Looking For
- 7+ years of progressive industrial maintenance, maintenance planning, or reliability experience in manufacturing.
- 3+ years of leadership or supervisory experience managing maintenance planners, technicians, or technical teams.
- Advanced experience with SAP Plant Maintenance (SAP PM) or a comparable enterprise CMMS.
- Strong knowledge of work orders, maintenance notifications, task lists, maintenance plans, equipment BOMs, master data, and maintenance reporting.
- Demonstrated success increasing planned maintenance and reducing reactive/unplanned maintenance.
- Experience improving equipment reliability using MTBF, MTTR, OEE, schedule compliance, backlog, and related maintenance KPIs.
- Advanced Microsoft Excel skills, including PivotTables, Power Query, complex formulas, and data modeling.
- Strong Power BI skills with experience developing maintenance or reliability dashboards.
- Strong understanding of preventive, predictive, and condition-based maintenance strategies.
Experience
- Bachelor's degree in Mechanical, Electrical, Industrial, Reliability Engineering, or another technical discipline.
- Experience in food, beverage, consumer products, process manufacturing, or highly automated manufacturing.
- Certified Maintenance & Reliability Professional (CMRP) certification.
- Experience developing or expanding predictive maintenance programs.
- Lean Six Sigma Green Belt or Black Belt.
- Continuous Improvement or Lean training.
- Experience with vibration analysis, infrared thermography, oil analysis, or ultrasound.
- Experience supporting automated production equipment, packaging machinery, process systems, or plant utilities.
Relevant Backgrounds
Candidates may currently hold titles such as Maintenance Planning Manager, Reliability Manager, Maintenance & Reliability Manager, Maintenance Manager, Reliability Engineering Manager, Maintenance Planning & Scheduling Manager, or Senior Maintenance Planner.
This is an excellent opportunity for a maintenance and reliability leader who combines maintenance planning, SAP PM, reliability engineering, predictive maintenance, manufacturing leadership, and data-driven continuous improvement.
Location: Kansas City, KS
Employment Type: 12-Month+ Contract
Work Arrangement: Onsite
Schedule: Primarily Monday-Friday, Day Shift
Hours: 40 hours per week with approximately 5 hours of overtime expected weekly