Maintenance Technician- Tool & Die
Full job description
Maintenance Technician - NIGHT SHIFT (will train on days)
JOB SUMMARY
Genera is constructing a commercial scale facility in Vonore, Tennessee that will convert agricultural fibers into pulp for sale into the market and making molded fiber products such as disposable food containers and other paper products. Performs efficient and effective maintenance activities, in a way that maximizes safe production of quality products, minimizes cost and protects the environment. These tasks are to be performed on a day to day basis following site goals. Level will be determined by skill and ability.
Position Title: Maintenance Mechanic – Tool & Die
Location: Vonore, Tennessee
Department: Maintenance
Reports To: Maintenance Supervisor
FLSA Status: Non-Exempt
Position Summary:
The Maintenance Mechanic – Tool & Die is responsible for maintaining, repairing, fabricating, troubleshooting, and improving tooling used in Genera's molded fiber manufacturing operations. This position ensures dies, molds, fixtures, cutting tools, trim tools, and associated equipment remain in optimal operating condition to support production efficiency, product quality, and equipment reliability.
This role requires exceptional mechanical aptitude, precision machining skills, and the ability to work closely with Engineering, Operations, Quality, and Maintenance teams to continuously improve tooling performance.
Essential Duties & Responsibilities
Maintain, troubleshoot, repair, and rebuild production tooling, molds, dies, trim tools, fixtures, and precision components.
Perform preventative and predictive maintenance on tooling systems.
Diagnose tooling wear, damage, alignment issues, and performance concerns.
Fabricate replacement components using manual machine tools and precision measuring equipment.
Modify tooling to improve efficiency, product quality, equipment reliability, and manufacturability.
Install, align, and commission new tooling during production changeovers.
Assist with mold and die setup for production runs.
Perform polishing, fitting, grinding, welding, and finishing of tooling components.
Work from engineering drawings, blueprints, CAD prints, and technical specifications.
Measure and inspect tooling using precision measuring instruments including:
Micrometers
Dial indicators
Height gauges
Bore gauges
Calipers
Surface plates
Identify root causes of tooling failures and recommend corrective actions.
Maintain proper tooling inventory and spare parts.
Assist Engineering with tooling improvements and prototype development.
Support new equipment installation and startup activities.
Complete work orders and maintenance documentation using the company's CMMS system.
Maintain clean, organized, and safe work areas.
Participate in continuous improvement and Lean Manufacturing initiatives.
Support production during scheduled shutdowns and emergency repairs.
Work overtime and weekends as needed.
Reliable and Predictable Attendance.
Other duties as assigned.
Required Knowledge, Skills & Abilities
Strong mechanical aptitude.
Extensive knowledge of tool and die maintenance practices.
Ability to troubleshoot complex tooling issues.
Experience working with:
Progressive dies
Trim dies
Molds
Fixtures
Precision assemblies
Ability to operate manual machine tools including:
Engine lathes
Vertical mills
Surface grinders
Drill presses
Band saws
Experience with precision fitting and alignment.
Knowledge of bearings, bushings, guide pins, punches, inserts, springs, and wear components.
Ability to read and interpret:
Blueprints
Mechanical drawings
GD&T
Technical manuals
Strong welding and fabrication skills preferred.
Basic computer skills.
Ability to prioritize work in a fast-paced manufacturing environment.
Excellent communication and teamwork skills.
Strong problem-solving abilities.
Commitment to safety and quality.