Manufacturing Associate – Formulation
Description
Manufacturing Associate – Formulation (Levels I, II, III & Senior)
Location: Aguadilla, PR Company: OcyonBio
About OcyonBio
OcyonBio is a growing biopharmaceutical startup focused on building robust, compliant, and scalable GMP manufacturing capabilities. As an early-stage organization, we value technical rigor, accountability, and a hands-on culture where employees actively contribute to building systems, teams, and processes from the ground up.
What you will do
The Manufacturing Associate – Formulation will play an essential role in supporting the start-up and ongoing operation of OcyonBio's pharmaceutical manufacturing capabilities. This individual will be responsible for executing manufacturing activities associated with the preparation, formulation, mixing, filtration, and transfer of pharmaceutical products, including biologics and sterile injectable drug products.
This position is open to candidates at the Manufacturing Associate I, Manufacturing Associate II, Manufacturing Associate III, and Senior Manufacturing Associate levels. The appropriate level will be determined based on the candidate's educational background, relevant industry experience, technical knowledge, and demonstrated competencies. Responsibilities and level of independence will be aligned with the assigned position.
The role requires strong attention to detail, adherence to cGMP requirements, and a commitment to product quality and contamination control. The ideal candidate is a hands-on, motivated individual who can work effectively in classified manufacturing environments while contributing to the establishment of manufacturing processes and operational readiness in a startup organization.
Key responsibilities include:
• Execute routine manufacturing operations associated with pharmaceutical formulation, including material dispensing, solution preparation, mixing, filtration, and bulk product transfer in accordance with approved SOPs, batch records, and cGMP requirements.
• Perform the preparation, staging, weighing, dispensing, and verification of raw materials, drug substances, and other components required for formulation activities.
• Operate and monitor formulation equipment, including mixing vessels, single-use
systems, balances, pumps, filtration assemblies, and associated manufacturing
equipment.
• Perform equipment setup, assembly, disassembly, cleaning, and changeover activities
for formulation equipment and associated manufacturing systems.
• Execute formulation activities according to established manufacturing parameters,
including mixing times, temperatures, agitation speeds, and other process
requirements.
• Perform routine in-process controls and sampling activities, including pH, conductivity,
concentration, and other product-specific testing as required by approved procedures.
• Support filtration activities, including filter assembly, setup, integrity testing, and
transfer of formulated bulk solutions to downstream manufacturing operations, as
applicable.
• Perform material and product transfers using approved procedures, ensuring proper
handling, identification, and traceability throughout the manufacturing process.
• Follow established cleanroom gowning procedures, personnel and material flows,
cleanroom behaviors, and contamination control requirements.
• Execute line clearance, equipment status verification, and manufacturing area
preparation before and after formulation operations.
• Accurately complete manufacturing batch records, equipment logbooks, cleaning
records, and other required GMP documentation in accordance with Good
Documentation Practices (GDP).
• Monitor and document critical process parameters, equipment operating conditions,
and manufacturing activities to ensure compliance with established specifications.
• Support equipment commissioning, qualification, and manufacturing readiness
activities, including execution of approved protocols and operational testing.
• Participate in engineering runs, process characterization, technology transfer, and
process validation activities as required.
• Identify and promptly report equipment malfunctions, process abnormalities,
documentation discrepancies, or potential quality concerns to the Manufacturing
Supervisor.
• Collaborate with Manufacturing, Quality, Engineering, and Facilities personnel to
support production schedules, equipment readiness, and continuous improvement
initiatives.
• Support equipment troubleshooting, training and mentoring of less experienced
associates, and operational improvement activities as appropriate for the assigned
position level.
• Participate in required training and qualification programs related to cGMP, formulation
processes, contamination control, equipment operation, and manufacturing
procedures.
• Demonstrate flexibility and a willingness to support additional manufacturing activities
as operational needs evolve within a startup environment.
• Other duties and responsibilities may be assigned as needed.
What we want from you
We are looking for motivated, detail-oriented, and dependable individuals with a strong
interest in pharmaceutical manufacturing and formulation processes. Candidates with varying
levels of education and experience are encouraged to apply, as the position may be filled at
the Manufacturing Associate I, II, III, or Senior level.
The ideal candidate demonstrates discipline in following established procedures, a
commitment to product quality and patient safety, and a willingness to develop technical skills
in a highly regulated manufacturing environment.
Basic Qualifications:
• High school diploma or equivalent required; an associate degree, bachelor's degree,
or technical education in biotechnology, pharmaceutical manufacturing, chemistry,
biology, engineering technology, or a related field is preferred.
• Previous experience in pharmaceutical manufacturing, biotechnology, medical device
manufacturing, or another regulated production environment is preferred.
• Entry-level candidates with relevant technical education or training may be considered
for Manufacturing Associate I positions.
• Placement at the Manufacturing Associate II, III, or Senior level will depend on relevant
industry experience, demonstrated technical competencies, and the ability to perform
manufacturing activities with increasing levels of independence and responsibility.
• Ability to follow written manufacturing procedures, equipment operating instructions,
and established safety requirements.
• Basic understanding of manufacturing processes, equipment operation, and quality
requirements.
• Strong attention to detail and ability to accurately complete manufacturing records and
other required documentation.
• Ability to perform basic mathematical calculations associated with manufacturing
operations, including weighing, measurements, and solution preparation.
• Ability to work independently and collaboratively in a team-oriented manufacturing
environment.
• Ability and willingness to perform activities within classified cleanroom environments,
including wearing required gowning and personal protective equipment (PPE).
• Ability to perform physical activities associated with manufacturing operations,
including prolonged standing, walking, and handling of manufacturing materials and
equipment.
• Flexibility to work different shifts, weekends, or extended hours based on
manufacturing and operational requirements.
Preferred Qualifications:
• Previous hands-on experience in pharmaceutical GMP manufacturing, particularly
formulation, compounding, or solution preparation for sterile injectable products or
biologics, is highly preferred.
• Experience operating pharmaceutical formulation equipment, including mixing vessels,
single-use systems, peristaltic pumps, filtration assemblies, and associated
manufacturing equipment.
• Familiarity with pharmaceutical formulation processes, including raw material
dispensing, solution preparation, mixing, filtration, and bulk product handling.
• Experience performing in-process testing and sampling activities, including pH,
conductivity, concentration, and other formulation-related measurements.
• Knowledge of cGMP regulations, Good Documentation Practices (GDP), and standard
operating procedures.
• Familiarity with cleanroom classifications, gowning procedures, and contamination
control practices.
• Experience performing equipment setup, line clearance, cleaning, sanitization, and
manufacturing changeover activities.
• Familiarity with batch record execution, process parameter monitoring, and routine
manufacturing documentation.
• Previous participation in equipment qualification, technology transfer, engineering
runs, or process validation activities.
• Experience supporting equipment troubleshooting, training, mentoring, or technical
leadership of manufacturing personnel is preferred for Level III and Senior positions.
• Strong problem-solving skills, attention to detail, and a commitment to maintaining high
quality and safety standards.
• Ability to learn new manufacturing processes and equipment quickly and adapt to
changing operational priorities.
Why OcyonBio
At OcyonBio, you will have the opportunity to contribute directly to the establishment and
operation of modern pharmaceutical formulation and sterile drug product manufacturing
capabilities. As part of a growing organization, you will gain valuable hands-on experience in
pharmaceutical formulation, biologics manufacturing, advanced manufacturing technologies,
equipment qualification, and GMP operations while working alongside experienced industry
professionals.