Manufacturing Test Engineer

Xylem is a Fortune 500 global water solutions company dedicated to advancing sustainable impact and empowering the people who make water work every day. As a leading water technology company with 23,000 employees operating in over 150 countries, Xylem is at the forefront of addressing the world's most critical water challenges. We invite passionate individuals to join our team, dedicated to exceeding customer expectations through innovative and sustainable solutions.

Location: Morton Grove, IL
Schedule: Onsite, Monday-Friday | Second Shift: 2:00 PM - 10:00 PM

The Role

We are seeking a Manufacturing Test Engineer to support our Morton Grove facility by developing, optimizing, and maintaining manufacturing test systems that ensure product quality, reliability, and performance.

This is an exciting opportunity for an engineer with a passion for testing, automation, process improvement, and problem-solving. You'll work closely with Operations, Quality, Design Engineering, and Manufacturing teams to improve test capabilities, increase efficiency, and support the production of industry-leading water technology solutions.

What You'll Do:

Lead Manufacturing Test Operations

• Design and implement test setups and measurement systems based on engineering requirements.
• Validate and optimize manufacturing test systems to ensure reliable and repeatable results.
• Support test operators by developing best practices, fixturing solutions, and troubleshooting procedures.
• Assist with modernization and continuous improvement of test equipment and facilities.

Drive Quality and Reliability

• Lead root cause investigations and corrective actions to address quality issues and improve process capability.
• Develop and maintain PFMEAs, process control plans, and risk mitigation strategies.
• Support ISO 9001, UL, ASME, and other regulatory and quality audits.
• Partner with Quality Engineers to reduce defects and enhance product reliability.

Improve Manufacturing Performance

• Monitor Equipment Effectiveness (OEE) and identify opportunities to improve throughput and productivity.
• Conduct time studies and analyze manufacturing data to drive efficiency and cost savings.
• Support Value Stream Mapping, Kaizen events, Lean Manufacturing initiatives, and other continuous improvement activities.
• Collaborate with maintenance teams and third-party contractors on calibration, preventive maintenance, and equipment upgrades.

Support New Product Introduction

• Partner with Design Engineering during product development and transfer-to-production activities.
• Coordinate pilot builds, first article inspections, validation testing, and equipment commissioning.
• Support capacity planning, resource utilization, and business continuity initiatives.

What You’ll Bring:

• Bachelor's degree in Engineering, Applied Science, or a related technical field.
• 5-10 years of experience in manufacturing, test engineering, or a related discipline with a strong focus on test systems.
• Strong electrical, mechanical, and pneumatic troubleshooting aptitude.
• Experience with Six Sigma, root cause analysis, and continuous improvement methodologies.
• Ability to read and interpret mechanical and electrical drawings.
• Knowledge of ISO 9001 and manufacturing quality systems.
• Strong analytical, technical, project management, and communication skills.
• Experience working cross-functionally in manufacturing environments.

Preferred Qualifications:

• Lean Manufacturing and/or Six Sigma certification.
• Experience with CNC machining, manufacturing testing, and automated test systems.
• 3D CAD and SolidWorks experience.
• Experience in engineer-to-order manufacturing environments.
• Experience with Value Stream Mapping and Lean transformation initiatives.
• Experience in a union manufacturing environment.
• Automotive, aerospace, or other highly regulated manufacturing experience.

The estimated salary range for this position is $80k to $90k base plus bonus. Starting pay is dependent on multiple factors, such as skills, experience and work location, and is not typically at the top of the range. At Xylem we offer a competitive compensation package with a generous benefit package, including Medical, Dental, Vision plans, 401(k) with company contribution, paid time off, paid parental leave and tuition reimbursement.

#LI-JO2

Join the global Xylem team to be a part of innovative technology solutions transforming water usage, conservation, and re-use. Our products impact public utilities, industrial sectors, residential areas, and commercial buildings, with a commitment to providing smart metering, network technologies, and advanced analytics for water, electric, and gas utilities. Partner with us in creating a world where water challenges are met with ingenuity and dedication; where we recognize the power of inclusion and belonging in driving innovation and allowing us to compete more effectively around the world.