Material Flow Engineer

Job Title: Material Handling Engineer
Location: onsite

About PAC Group:

At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands-on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem-solving.

Joining PAC means joining a dynamic, fast-paced, and global team that values curiosity, collaboration, and continuous improvement.

Position Overview

The ideal candidate will have hands-on experience in high-volume automotive manufacturing, strong expertise in material flow and material handling systems, and a solid understanding of Lean manufacturing principles. This role requires effective cross-functional collaboration and the ability to manage complex projects through implementation.

Qualifications

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Supply Chain Management, or a related field; master’s degree preferred.

• 3+ years of experience in material flow, logistics, or industrial engineering, preferably in automotive or high-volume manufacturing.

• Proficient in AutoCAD, simulation tools, ERP systems, and Microsoft Office, especially Excel.

• Strong analytical, problem-solving, and project management skills.

• Excellent communication, presentation, and interpersonal skills.

• Able to succeed in a fast-paced, cross-functional environment.

Preferred Skills

• Familiarity with PFEP data, assembly and body shop manufacturing processes, industrial engineering job balancing, internal logistics delivery routes, warehouse management, and ERP systems.

• Experience with fork-free material delivery strategies, including kitting, sequencing cells, and lean lineside presentation.

• Familiarity with Warehouse Management Systems (WMS) and material tracking technologies.

• Working knowledge of CAD systems, layout drawings, and flow-layout optimization to improve material movement, space utilization, and operational efficiency.

WHAT YOU GET TO DO

• Support the implementation and optimization of material flow from the warehouse to point of use using lean manufacturing principles.

• Review, develop, and implement lineside replenishment systems, such as eKanban, with IT to automate material calls and improve delivery efficiency.

• Maintain material handling layouts that optimize warehouse and production floor space.

• Lead the implementation of pull systems with balanced inventory levels at each point of use.

• Manage material handling equipment from procurement through operational deployment, including forklifts, tuggers, AGVs/AGCs, carts, racks, and low-cost automation.

PHYSICAL REQUIREMENTS

• Ability to lift up to 35 pounds.

• Ability to stand, walk, and perform repetitive tasks for extended periods.