Mold Maker

POSITION SUMMARY:

Supports Product Manufacturing by constructing and repairing molds and machine parts using experience, skill and good judgment.

ESSENTIAL DUTIES, RESPONSIBILITIES AND ACCOUNTABILITIES:

Other duties may be assigned and overtime may sometimes be mandatory.

Mold Maker I

1. Complete Assignments Efficiently by knowing quoted hours and delivery; going over work plan with lead Mold Maker, Design Engineer and Tool Shop Manager.
2. Develops Mold Function and Structure by studying blue prints of mold, product, and prototypes; applying knowledge of materials under stress, machining and assembly methods, and mathematics.
3. Machine Parts by measuring, marking and scribing stock, setting up and operating lathe, mill, radial drill, CNC EDM, grinders, CNC machining centers, etc.
4. Confirms Dimensions of Mold Components by verifying dimensions, clearances, and alignment of parts and components by using QC lab, micrometers, thickness gauges, gauge blocks, dial indicators, etc.
5. Fits Mold Components to Mating Tools by grinding, filing, etc. radii and/or chamfer on tools
6. Completes Assembly by bolting and doweling parts and components together, installing tools in mold frame, connecting wiring and mechanical actions, hydraulic or air cylinders
7. Confirm performance of Mold by filling out visual checklist of completed projects, inspecting operation of dies; making adjustments; comparing finish product to print specifications.
8. Resolves Assembly Problems by making revisions where needed: Consulting with lead tool & die maker to obtain additional resources. Marks changes on prints and completes CAR form for updating and future reference.
9. Completes preventive maintenance requirements following manufacturer’s instructions; trouble shooting malfunctions; filling out a maintenance request form.
10. Maintains Continuity Among Work Team by communicating problems in design, materials and functions; documenting actions, irregularities, and continuing needs; follow SOP’s and work instructions
11. Document Actions to initiate a repair, complete required documentation
12. Contributes to Team Effort by working on related request as needed; running more than one machine, filling in for absent employees, helping on projects other than your own.

Mold Maker II

1. Builds and directs others in the construction of a complete mold
2. Demonstrates competency in a specialty skill such as welding, Wire EDM, electrode modeling, Hot Runner Maintenance and repair, etc.

Mold Maker Apprentice

1. Duties 1-12 with increased supervision and decreased skill and efficiency expectations.
2. Completes required training and logs machining experience within four years of employment

Accountabilities of All Employees:

1. Using your best efforts and full capability daily to the work assigned to you by your manager.
2. Advising your manager if you do not understand the work they have assigned to you.
3. Advising your manager of any situations or obstacles that could keep you from accomplishing the work assigned to you.
4. Advising your manager of any situations or opportunities that could help you complete or improve the work assigned to you.
5. Demonstrating work behaviors consistent with the company values and work within prescribed boundaries, including company policies, standards, procedures and any legislative requirements.

ADDITIONAL DUTIES AND RESPONSIBILITIES:

1. Communicating daily with lead mold maker and/or tooling manager on progress you have made since the day before and any problems you may have run into.
2. Maintains Supplies Inventory by checking inventory as needed in you assigned area; documenting supplies that are needed when supply is low in any given area; placing and expediting orders for supplies; verifying receipt of supplies.
3. Maintains a clean and neat working Environment By:
4. Cleaning off mills, lathes, drill presses, grinders, etc. during and after use as needed. Sweep chips from aisle ways during and after use as needed.
5. Set up and operation of CNC machines.
6. Helps program and/or revise existing programs of CNC machines for new or revised jobs. Works close with programmers and have a good knowledge of programming.
7. May set up, operate and/or observe molds on injection presses.
8. Participate in meetings and training as requested.

Authorities

• None

SUPERVISORY RESPONSIBILITIES:

• None