NPI / Industrial Engineer

The NPI / Industrial Engineer is responsible for leading new product introductions from concept through production while improving manufacturing processes for efficiency, quality, and cost. This role partners closely with Engineering, Production, and Quality to ensure smooth product launches, strong process control, and continuous improvement across the shop floor.
This is a hands-on role in a fast-paced, high-mix manufacturing environment, requiring strong ownership, cross-functional collaboration, and the ability to troubleshoot and improve processes in real time.
Knowledge / Skills:

Strong understanding of manufacturing processes, workflow optimization, and production support
Working knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies
Experience with time studies, line balancing, and capacity planning
Familiarity with ERP/MRP systems (BOMs, routings, work orders)
Ability to read and interpret engineering drawings and specifications
Strong problem-solving and root cause analysis skills
Effective cross-functional communication with Engineering, Production, and Quality teams
Ability to manage multiple priorities in a fast-paced environment

Qualifications / Education / Experience:

Bachelor’s degree in Industrial Engineering, Manufacturing Engineering, or related field
3–7+ years of experience in a manufacturing environment
Experience supporting New Product Introduction (NPI) and process development
Preferred experience in cable assemblies, connectors, or similar discrete manufacturing environments
Experience working in a hands-on, shop-floor-focused role
Exposure to CAD tools and/or process simulation tools is a plus

Duties / Responsibilities:
New Product Introduction (NPI)

Lead end-to-end NPI activities from concept through production launch
Develop and implement manufacturing processes, work instructions, and tooling requirements
Partner with Design Engineering to ensure Design for Manufacturability (DFM) and Design for Assembly (DFA)
Support pilot builds, process validation, and production readiness reviews
Create and maintain BOMs, routings, and manufacturing documentation in ERP systems
Support customer requirements including APQP, PPAP, and First Article Inspections (FAI)

Industrial Engineering & Process Optimization

Analyze and improve production workflows to increase efficiency and throughput
Conduct time studies, line balancing, and capacity analysis
Identify and implement cost reduction and productivity improvement initiatives
Develop and maintain standard work and ensure adherence on the shop floor
Drive continuous improvement efforts using Lean, Six Sigma, and Kaizen principles

Quality & Compliance

Ensure manufacturing processes meet quality standards and regulatory requirements
Support root cause analysis and corrective/preventive actions (CAPA)
Partner with Quality to reduce defects, scrap, and rework
Maintain compliance with QMS and applicable industry standards (e.g., ISO 9001)

Production Support

Provide daily engineering support to manufacturing operations
Troubleshoot production issues and implement sustainable solutions
Monitor KPIs such as on-time delivery, efficiency, scrap, and cycle time
Support equipment selection, facility layout, and workflow optimization

Physical / Environmental Requirements:

Ability to work in a manufacturing environment with exposure to noise, equipment, and varying temperatures
Frequent standing, walking, and interaction on the production floor
Ability to lift up to 25 pounds occasionally

Security Access:

Must be eligible to obtain and maintain a U.S. Security Clearance, which requires U.S. citizenship and the ability to successfully pass a government background investigation.

Benefits:

Medical, Dental, and Vision Insurance
Company-Paid Life Insurance
Short-Term and Long-Term Disability
401(k) Retirement Plan with Company Match
Paid Time Off (PTO) and paid company holidays
Employee Assistance Program (EAP)
Professional Development and Training Opportunities