Operator I, Softgel (57513)

Founded in 1993, SIRIO is a leading global nutraceutical solution provider with extensive expertise in an array of delivery formats, including gummies, softgels, capsules, tablets, powders, functional beverages, probiotics, and other innovative dosage forms. The company is one of the world’s largest providers of soft gel and gummy solutions.

Driven by over 300 scientists across five global R&D centers, SIRIO transforms potent ingredients into effective, consumer-friendly products. SIRIO operates seven state-of-the-art manufacturing sites delivering "global resources, local delivery" to partners in more than 50 countries.

In 2023, SIRIO acquired Best Formulations, further solidifying its position as a premier global nutraceutical solution provider, and significantly enhancing its manufacturing capabilities and capacity, with a notable focus on bolstering its presence currently as Sirio Americas California, LLC.

About the role:

We are a trusted partner to our customers when it comes to innovation and have one of the strongest R&D, product formulation and technical teams in the industry. We are recognized as the leader in plant-based softgel innovation and our ability to encapsulate difficult formulas. We seek out innovation across our entire business and pass that knowledge and expertise to our customers.

As a Machine Operator I, this is an entry- to mid-level position focused on learning and performing the basics of Softgel Encapsulation Machine operations. The role is able to run one type of Softgel product, spreading it onto trays for drying, and ensuring product quality. The Machine Operator I is responsible for operating, maintaining, and monitoring equipment while keeping the workspace clean and organized. Additionally, the role supports training efforts and adheres to company policies, safety standards, and regulatory requirements.

How will you contribute:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. Reasonable accommodation may be made to enable qualified individuals with disabilities to perform essential job functions. Essential job functions and duties include, but are not limited to:

Machine Operation and Maintenance:

• Learn the basic operation of Softgel Encapsulation Machines.
• Operate Softgel Encapsulation Machines, Batch Dryer Baskets, and Continuous Dryer Baskets.
• Maintain mineral oil levels for Softgel Encapsulation Machines.
• Monitor processes and equipment, making necessary adjustments to maintain batch record specifications.
• Check the quality of encapsulated softgels and those coming out of drying baskets, stopping and reporting defects when necessary.
• Report malfunctioning machine parts or irregularities to Lead/Supervisor during production runs or changeovers.

Production Support:

• Spread softgels on trays after the tumble dryer.
• Maintain a supply of tray paper and empty trays at the back of the dryer.
• Set up equipment for processing operations.
• Stir medicines according to batch record instructions.
• Perform gel/medicine changes and start gel and medicine on softgel Encapsulation Machines.
• Dispose of gelatin netting.

Training and Documentation:

• Train employees on softgel spreading, changeovers, cleaning, and machine monitoring.
• Ensure batch records, equipment logbooks, and other relevant records are accurate and up-to-date.

Cleaning and Safety:

• Clean processing rooms and equipment as needed.
• Maintain equipment, machines, and the workplace clean and presentable at all times.
• Follow established SOPs, cGMP regulations, and batch record instructions.
• Comply with company policies and safety rules, ensuring a safe work environment.

Additional Duties:

• Perform other duties related to the job as assigned by Leads, Supervisors, or Management.

Cleaning Procedures:

Deep Cleaning

• Disassemble and clean pump, die roll, spreader, and tumblers.
• Clean individual parts, room, and equipment.

Soft Cleaning:

• Perform as needed.