Packaging Equipment Operator / Technician
POSITION SUMMARY:
The Packaging Equipment Operator / Technician is responsible for operating, monitoring, and optimizing automated packaging systems within a fast-paced lettuce production environment. This role ensures efficient product flow from harvest to finished goods by managing equipment such as multiheaded weighers (Ishida), conveyors, baggers, and palletizers. The position focuses on maintaining production efficiency, performing equipment setup and basic troubleshooting, and supporting maintenance activities to minimize downtime.
Additionally, the operator plays a critical role in ensuring product quality, food safety, and regulatory compliance by verifying weights, labeling accuracy, and adhering to GMP and HACCP standards. This position requires strong mechanical aptitude, attention to detail, and the ability to work collaboratively while maintaining sanitation and safety standards in a refrigerated production setting.
Essential Duties and Responsibilities
Equipment Operation & Production Flow
- Scale & System Operation: Set up, monitor, and operate automated packaging equipment, with a specific focus on Ishida CCW multiheaded weighers, conveyor belts, baggers, sealers, labelers, and robotic palletizers.
- Flow Management: Manage the steady flow of harvested lettuce through conveyor belts and scales into finished goods, ensuring proper pace is kept with machinery.
- Changeovers & Setup: Perform equipment changeovers and adjust equipment parameters as necessary to optimize throughput, yield, and case configuration.
- Communication & Data: Enter and maintain daily production data, write basic reports or correspondence, and lead or attend daily shift huddles.
Troubleshooting & Maintenance Support
- First-Level Troubleshooting: Respond quickly to equipment alarms, faults, jams, and stoppages to minimize operational downtime.
- Mechanical Adjustments: Diagnose and troubleshoot basic mechanical, pneumatic, and automation-related issues; assist Maintenance Technicians during advanced repairs and preventive maintenance.
- Proactive Inspection: Conduct routine inspections of the conveyor lines and Ishida scales to identify potential problems before failure occurs.
Quality, Food Safety & Sanitation
- Specification Verification: Read scales and check case weights constantly to ensure product meets exact customer specifications and weight tolerances.
- Coding Accuracy: Verify that labeling, lot coding, and date coding correspond accurately with the specific lettuce variety being harvested for the shift.
- Corrective Action: Determine if product meets proper quality and packaging integrity specifications; take immediate corrective action or reject product as needed.
- Sanitation & Cleanliness: Execute continuous sanitation and cleanup of all processing and packaging areas throughout the day.
- Compliance Reporting: Adhere strictly to safe work practices, GMP, and HACCP guidelines. Report any conditions or practices that may adversely affect food safety, quality, or personnel safety management immediately.
The foregoing statements describe the general purpose and responsibilities assigned to this job and are not an exhaustive list of all responsibilities and duties that may be assigned or skills that may be required.