Principal AI Engineer - Mechanical / Mechatronics (Internal Use)

· Design and develop mechanical structures and components for autonomous robotic platforms using CAD software (e.g., SolidWorks, Fusion 360, AutoCAD).

· Perform structural analysis (e.g., FEA), thermal analysis, and material selection for robotic components.

· Analyze robotic kinematics and dynamics to inform mechanical design and ensure system stability and performance, particularly for aerial platforms.

· Design and integrate actuation systems (motors, gearboxes, linkages) and custom end-effectors or payloads.

· Prototype and manufacture components using techniques such as 3D printing, CNC machining, molding, and sheet metal fabrication.

· Oversee the assembly and physical integration of robotic systems.

· Design mounting solutions and ensure proper physical integration of sensors (e.g., IMUs, LiDAR, cameras) and electronic components.

· Conduct validation and performance testing (including environmental and flight tests) focusing on mechanical robustness, reliability, and system dynamics.

· Collaborate closely with electrical, control, and software engineers to ensure seamless integration of mechanical designs.

· Create and maintain thorough technical documentation (CAD models, drawings, assembly instructions, test procedures/reports).

Requirements

Required Qualifications:

· Bachelor’s or Master’s degree in Mechanical Engineering, Mechatronics Engineering, Robotics, or a related field.

· 3+ years of experience in robotics hardware design and development with a strong mechanical/mechatronics focus, or equivalent academic R&D experience.

· Proficiency in 3D CAD software (e.g., SolidWorks, Fusion 360).

· Strong knowledge of mechanical design principles, materials science, manufacturing processes, kinematics, and dynamics.

· Hands-on experience with rapid prototyping techniques (e.g., 3D printing, machining) and workshop tools.

· Experience designing and building functional robotic systems or complex mechatronic devices.

Preferred Qualifications:

· PhD in Mechanical Engineering, Robotics, or a related field.

· Experience with simulation tools for mechanical analysis (FEA, CFD).

· Experience designing for specific environmental conditions (e.g., vibration, temperature, ingress protection).

· Experience with designing aerial robotic platforms.

· Familiarity with relevant robotics safety standards (e.g., ISO 10218, ISO 13849) and risk assessment methodologies.

· Demonstrated ability to take a design from concept through prototyping to functional hardware.

· A strong research record or portfolio showcasing mechanical/mechatronics design projects.