Sep 2, 2026 9 hr. ago

Principal Mechanical Engineer – DFSS & DFM

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Sep 2, 2026 9 hr. ago

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Panorama Principal Mechanical Engineer – DFSS & DFM

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Discussion

The vehicle is becoming more intelligent, connected, and defined by software. This is one of the most significant transformations in automotive history, and Visteon is helping lead it.We create the digital cockpit, AI-powered software, and software-defined vehicle platforms that bring the next generation of mobility to life. Across 17 countries, our 10,000+ innovators work in close partnership with the world's leading automakers to transform breakthrough ideas into production-ready solutions for passenger, commercial and two-wheeler markets. What we build reaches millions of drivers worldwide.Mission of the RoleWe are looking for a Principal Mechanical Engineer to lead Design for Six Sigma (DFSS), Design for Manufacturing (DFM), and Design for Reliability (DfR) across global automotive product development programs. This role will drive robust design practices, manufacturing excellence, preventive quality, and engineering capability building while partnering with Engineering, Quality, Manufacturing, and Program teams worldwideKey Year One Deliverables:<ul><li>Integrate DFSS into the product development process. </li><li>Establish global DFM guidelines and reliability review practices. </li><li>Deliver at least two high-impact DFSS improvement projects with measurable business results. </li><li>Build internal DFSS capability and sustainable governance for future growth. </li><li>Change Leadership</li><li>Executive Communication & Influencing Skills</li></ul><p style="font-family:DarwinSans, 'Noto Sans Variable';margin-top:0px;margin-bottom:1rem;color:rgb(19,19,19);font-size:14px;font-style:normal;font-weight:400;letter-spacing:normal;text-indent:0px;text-transform:none;word-spacing:0px;white-space:normal;background-color:rgb(255,255,255);">Key Objectives of this Role: <ul><li>Lead deployment of DFSS, DFM, and reliability engineering methodologies across product development programs. </li><li>Establish engineering standards, governance, and best practices for robust design and product quality. </li><li>Drive design risk management through DFMEA, reliability assessments, and statistical engineering methods. </li><li>Improve manufacturability, product robustness, validation success, and launch quality. </li><li>Mentor engineering teams and support organizational capability growth in DFSS and DFM. </li><li>Lead cross-functional initiatives that improve quality, reliability, cost, and customer satisfaction. </li><li>Data-driven analyst, neutral root cause facilitator, and discussion moderator.</li></ul> Qualification, Experience and Skills: Required<ul><li>Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, Mechatronics, or related discipline.</li><li>10+ years of automotive product development experience.</li><li>5+ years leading DFSS, DFM, Design Quality, Reliability, or Robust Design initiatives.</li><li>Six Sigma Black Belt certification.</li><li>Strong experience with DFMEA, DOE, tolerance analysis, reliability engineering, product validation, and statistical analysis.</li><li>Proven experience leading cross-functional engineering programs. </li><li>Demonstrated ability to effectively use AI in day-to-day work.</li></ul>Preferred<ul><li>Master Black Belt certification.</li><li>Experience with automotive electronics, cockpit electronics, displays, or mechatronic systems.</li><li>Knowledge of IATF 16949, APQP, PPAP, and VDA standards.</li><li>Proficiency with Minitab, JMP, or similar statistical tools. </li></ul>Key Competencies<ul><li>Strategic Technical Leadership</li><li>Design for Six Sigma (DFSS)</li><li>Design for Manufacturing (DFM)</li><li>Design for Reliability (DfR)</li><li>Statistical Engineering & DOE</li><li>Systems Thinking</li><li>Cross-Functional Collaboration</li><li>Continuous Improvement</li></ul>Key Behaviors: <ul><li>Problem Solving: Ability to evaluate complex technical and organizational challenges and identify practical solutions. </li><li>Critical Thinking: Strong analytical mindset with the ability to investigate issues, assess risks, and make informed decisions. </li><li>Collaboration: Builds trusted relationships and effectively works across functions, regions, and cultures. </li><li>Communication: Clearly conveys information and aligns stakeholders toward common objectives. </li><li>Resilience: Adapts effectively to changing priorities and demonstrates perseverance in demanding situations. </li></ul> Reporting Structure: PD-ME and Delivery Global StructureLocation: Sofia, BulgariaSince 2000, Visteon has been advancing mobility through our state-of-the-art product portfolio that merges advanced displays, domain controllers, digital cockpit innovations, AI-enhanced software, and integrated EV architecture solutions. Alongside our global manufacturing footprint and deep engineering expertise, we help OEMs all over the world create safer, cleaner, and more connected driving experiences. Just in 2025, Visteon recorded approximately $3.7 billion in annual sales and secured a record $7.4 billion in new business wins. Ready to become a FutureMaker? Learn more about us at <a href="https://visteon.com/overview/default.aspx" style="font-family:DarwinSans, 'Noto Sans Variable';text-decoration:underline;" target="_blank" rel="noreferrer noopener">visteon.com</a>.<div style="color:rgb(19,19,19);"> </div> #Li-Hybrid

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