Process Engineer – Cable Harness

Position: Process Engineer – Cable Harness

Work Location: Mysore

Organization: Cyient DLM Limited

Industry: Electronics Manufacturing Services (EMS)

Job Summary

We are seeking a skilled Process Engineer with strong expertise in cable harness manufacturing to support new product development, RFQ execution, and process establishment. The role involves end-to-end responsibility from reviewing customer requirements to defining manufacturing processes, documentation, and continuous improvement.

Key Responsibilities

• Review and analyze customer documents to ensure complete understanding of project scope related to cable harness assemblies.
  
• Prepare accurate and error-free Bill of Materials (BOM), including identification of MSD (Moisture Sensitive Devices) and ESD (Electrostatic Discharge) components.
  
• Design, develop, and establish internal manufacturing processes with appropriate controls.
  
• Conduct First Article Inspection (FAI) validation and release process parameters. Continuously update and improve PFMEA (Process Failure Mode and Effects Analysis).
  
• Develop and maintain:
  
• Process Flow Charts
  
• Process Control Plans
  
• PFMEA documents
  
• Work Instructions, SOPs, visual aids, and templates
  
• Packing instructions
  
• Lead and facilitate Cross Functional Team (CFT) discussions for PFMEA.
  
• Conduct Design for Manufacturing (DFM) reviews with Process, Quality, and Production teams.
  
• Ensure timely release of all engineering documentation (minimum 3 days prior to production build).
  
• Manage configuration control and all related engineering activities.
  
• Provide technical expertise in cable harness processes including:
  
• Cutting
  
• Stripping
  
• Crimping
  
• Connectorization
  

Required Skills & Qualifications

• Strong process knowledge in cable harness manufacturing (cutting, stripping, crimping, connectorization).
  
• Familiarity with First Article Inspection (FAI) requirements as per AS9102 standard.
  
• Hands-on experience with engineering documentation, including:
  
• Process Flow Charts
  
• Process Control Plans
  
• PFMEA / FMEA
  
• Assembly Instructions
  
• SOPs
  
• Final Inspection & FQA Checklists
  
• Knowledge of Engineering Change Management (ECM) processes.
  
• Ability to work cross-functionally with Quality, Production, and Engineering teams.
  
• Strong attention to detail and documentation accuracy.