Production Operator I - Weekend E Shift 6pm-6:00am Fri-Sun (391)

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.

• Performs basic functions of operations and changeovers on the lines/equipment within required timelines and demonstrates the ability to consistently meet safety, quality and efficiency goals. Follows work instructions, standards and SOP’s for equipment set up and changeover. Identifies and resolves issues during set up and changeover.
• Prepares work area at beginning of shift and cleans up work area at end of shift and/or at end of production run to ensure area is ready for next job. Cleans or sanitizes all food contact surfaces between changes of product. Ensures availability of all required materials and supplies, using the appropriate lift trucks, hand jacks and other equipment once certifications are achieved.
• Operates equipment, including troubleshooting and making adjustments in accordance with established work standards. Cleans and assembles equipment according to standard operating procedures.
• Conducts quality checks at regular intervals; inspects ingredients and finished product to ensure product is processed according to specifications.
• Reduces downtime by assuring tasks are performed promptly, safely and efficiently.
• Performs pre-flight checklist.
• As needed, trains employees on all basic manufacturing processes in the department, including proper machine set up, operation, paperwork, GMP’s and safety.
• Diagnoses and performs minor machine maintenance and makes any needed adjustments. Works with maintenance when escalation to maintenance is needed for a mechanical issue.
• Submits daily report of duties performed.
• Identifies and submits suggestions to improve efficiencies, quality and safety. Actively participates in root cause analysis and other plant continuous improvement initiatives. Recommends and assists with implementing continuous improvement ideas.
• Promptly reports to and actively participates in the pre-shift huddle meeting.
• Complies with safety requirements, including pre-shift stretching, GMP requirements, and SOP’s/WI’s for work area.

Packaging Area:

• Conducts quality checks at regular intervals; inspects filled containers and finished product to ensure product is packaged according to specifications.
• Assists coworkers in machine set up and cleaning.
• Stacks, marks, packs, and transports finished product.

Processing Area:

• Examines product for identity and any impurities. Weighs out ingredients as listed using scales with printers and mixes ingredients, using appropriate mixing method, carefully and thoroughly.
• Follows batch instructions on BPR or deviation to meet desired specification via use of reactors, blenders, mixers, fitzmill, metal detector, sifter, roller compactor, rotary press, oscillating granulator, tote tumbler, lift truck, hand jack and other equipment. Notifies supervisor, lead or R&D of any concerns with instructions on BPR or deviation.
• Records all item and lot number information on production ticket. Documents and updates mix tickets and logbook, ensuring that all information is written truthfully and legibly. Enters all information into computer system for tracking and accountability purposes, ensuring that all information is correct.
• Lifts and places raw materials into appropriate tote or tank equipment or mixers via automatic or manual lifting. Properly labels bulk containers, mixes etc.
• Keeps Quality Control and R&D departments informed to ensure correct amounts of raw materials are used and to recommend improvements to existing products.

General Utility Responsibilities:

• Keeps track of inventory on hand and what is needed for successful production blends and runs to ensure Production keeps running. Assists in keeping production running as it relates to ordering and delivering inventory to where it is needed in the appropriate time.
• Examines materials for damage, notes any damaged products and escalates issues to supervisor and Quality Control.
• Accurately tracks and verifies multiple orders and amounts of product moved. Uses handheld scanner to virtually move items and inventory. Stores products in bins, pallets, shelves, racks or in refrigerator according to identify information such as product item number, size, or type of product.
• Moves or transports material, supplies, or finished product to other departments by utilizing hand jacks, lift carts, etc. Ensures the smooth transition of products and goods from one area to the other and accurately reports this information to the supervisor and/or lead.
• Determines methods of storage, identification, and stock location, considering temperature, humidity, height and weight limits, turnover, floor loading capabilities, and required space.