Production Operator (Polyester) / New Boston, Texas Plant
Description
POSITION RESPONSIBILITIES
General
- Must possess a good working knowledge of plant equipment in the assigned operating unit
- Must possess a good understanding of the operation and processes in the assigned operating unit
- Must understand and follow all safety and operating procedures
- Maintain daily logs and records as instructed
- Responsible for maintaining the boiler log and managing the boiler operator schedule (optional through the black seal boiler certification)
- Participates on investigative teams and site group initiatives (e.g. PHAs, PSSR, etc.)
- Must show understanding of PID/PFD of assigned operating unit
- Must understand basic chemistry for products made in assigned production area
- Maintain plant cleanliness to Coim’s housekeeping standards
- Recognizes and documents "abnormal" operating conditions with proper response including immediate notification of supervision
- Perform physical Cycle Count
- Dispose of empty used containers
- Assists in training newer operators
Raw Materials
- Reading batch and operating instructions associated with the preparation of raw material
- Must show proficiency in Navision navigation and RM receipt transactions
- Unload bulk raw materials and intermediates from trucks and railcars to storage or packages
- Proper operation of transfer controls, PLC systems, pneumatic, and electrical equipment for the offloading of raw materials
- Sampling of incoming raw materials
- Preparation of re-work and partials containers in ovens for upcoming batches
Charge Reactors
- Possess good working knowledge of batch-calc including log page and recipe pages entries for tracking of raw material and packing procedures
- Load raw material in the reactors through super-sacks, totes or drums material
- Preliminary knowledge of reactors PLC front page for applying vacuum to reactors for loading of raw materials Reading of basic parameters (temperature – pressure – mixer speed)
- Using the proper checklist to track raw material charging
- Loading Re-work and partials package in the reactors and dissolvers
Finished Goods
- Reading batch and operating instructions associated with the preparation of the packaging of finished products.
- Loading of bulk trucks and railcars
- Retaining sample for package or bulk loading
- Preliminary usage of the SCADA PLC in order to startup package and truck loading from dissolvers or storages
- Perform moisture analysis on retains
- Re-package finish good for customer shipments
- Proper preparation of package material (labels, tight the bung and cap, clean drums and totes) and store it in the proper building
- Performs other duties as assigned
Education/Experience
- Position requires a High School diploma or GED
- 1-2 yrs min exp as a batch process operator in a chemical or similar field
- Rail or shuttle wagon experience desirable.
- Must be able to work a Dupont schedule (12-hour rotating day and night shifts, alternating 3 days one week and 4 days the next week. Workdays are interspersed with one to seven consecutive days off).
- Maintain a black seal boiler license (optional)
- Forklift Operation
- Ottawa Operation (optional)
- Good working knowledge of Microsoft systems, Outlook, Excel. Must have excellent written and verbal skills