Program Manager - Manufacturing, Talon Vehicle
Summary
Staff Program Manager for prototype manufacturing at Stratolaunch, planning and executing low-rate (1–2 units/year) hypersonic testbed builds. The role coordinates engineering, supply chain, quality, and test teams while managing cost, schedule, risk, and customer/government reporting for aerospace and defense programs.
Stratolaunch is a technology accelerator that engineers operationally realistic testing at Mach 5+. Our air-launched, Talon testbeds are reusable, cost-effective platforms that enable routine access to the hypersonic environment. We deliver flight data critical to validating system performance and achieving rapid technology deployment. Together with our customers, we drive innovations that are imperative to advancing national security.
To support these advanced development efforts, Stratolaunch is seeking a Staff Program Manager –Manufacturing with 10–15 years of relevant experience in fast‑paced, highly technical aerospace or defense environments. This role focuses on planning, coordinating, and executing prototype manufacturing activities, with a particular emphasis on low‑rate developmental production (1–2 units per year).
The ideal candidate thrives in rapid‑iteration environments, integrates technical and manufacturing inputs effectively, and ensures prototype hardware is built, controlled, and delivered on schedule while meeting stringent technical requirements. A strong candidate is comfortable navigating ambiguity, leading multidisciplinary teams, and managing complex prototype builds with evolving requirements.
Essential Duties and Responsibilities
Leadership & Cross‑Functional Integration
- Serve as the program lead for prototype manufacturing activities across engineering, manufacturing, supply chain, quality, and test
- Drive strong communication and alignment across technical, operational, and programmatic stakeholders
- Mentor junior program staff and contribute to improving prototype build processes and organizational best practices
Prototype Manufacturing Execution
- Develop and maintain the integrated prototype build plan, incorporating scope, configuration requirements, and cross-functional inputs; manage program-level cost, schedule, risk, and delivery impacts resulting from changing technical inputs
- Coordinate manufacturing readiness efforts for developmental systems, including tooling, work instructions, configuration management, and build sequencing
- Integrate cross-functional readiness inputs for developmental builds into the prototype build plan; track associated actions, risks, dependencies, milestones, and program impacts
- Integrate functional improvement plans and prototype-build lessons learned into the program plan to inform future builds, reduce program schedule risk, and support maturation of critical build processes
- Lead resolution of prototype manufacturing challenges, including supply‑chain constraints, integration issues, and late‑stage engineering changes
Cost, Schedule & Program Performance
- Develop and maintain the integrated prototype build schedule and cost plan, including labor-hour and resource forecasts, aligned with functional plans and delivery commitments
- Identify and manage risks to cost, schedule, and technical performance; implement mitigation plans
- Support earned‑value processes, cost reporting, and forecasting appropriate for developmental manufacturing programs
- Ensure alignment between prototype build plans and overall program strategy
Technical Support & Build Quality
- Partner with engineering to ensure prototype designs are producible, testable, and properly documented
- Integrate functional quality, acceptance, and documentation plans into the prototype build plan; track associated readiness, risks, and delivery impacts
- Coordinate design iterations and prototype updates with functional stakeholders, integrating configuration, traceability, compliance, and build-plan impacts
Customer, Stakeholder & Contract Support
- Support customer‑facing reviews, progress briefings, and discussions related to prototype status or manufacturing risks
- Ensure prototype build activities comply with contractual and regulatory requirements, including government reporting when applicable
- Collaborate with Contracts, Finance, and Supply Chain to support modifications, scope changes, and resource planning
Risk Management & Compliance
- Lead identification and mitigation of manufacturing risks related to prototype complexity, supply‑chain delays, or evolving technical requirements
- Ensure compliance with export control laws, quality standards, and government contract provisions
- Communicate build progress, delivery schedules, and manufacturing challenges clearly and proactively to program leadership
- Support classified program discussions as required
Travel
- Domestic travel as required to support program and business objectives
Required Qualifications
- Experience in aerospace or defense program management, manufacturing, or development environments
- Demonstrated success leading prototype or early development manufacturing efforts
- Experience managing low‑rate builds (1–2 units per year) or similar small‑batch, high‑complexity manufacturing
- Strong technical background (engineering degree or equivalent experience)
- Ability to lead multidisciplinary teams and manage complex hardware builds with evolving scope
- Ability to obtain and maintain a security clearance
Preferred Qualifications
- Experience with hypersonic systems, flight vehicles, or propulsion‑related manufacturing
- Experience in rapid prototyping, developmental test programs, or engineering‑driven iteration cycles
- Familiarity with EVMS, government contract requirements, or CDRL deliverables
- Lean or process‑improvement experience for prototype or low‑rate production
Education and Experience
- Staff-level ($134,000-$158,600): Bachelor’s degree (B.A. or B.S.) or higher in Engineering, Technical Management, or related field and 10-15 years relevant program management experience or equivalent combination of education and experience
Special remarks regarding work environment, if applicable
- This position is located in Mojave, CA
- Relocation eligible to local area
- Travel estimated to be approximately 10% or less
- 9/80 schedule
To help achieve these efforts, Stratolaunch is seeking a level I, level II, Sr-, or Staff-level Avionics Engineer with emphasis in Flight Termination Systems (FTS) and Autonomous Flight Safety System (AFSS) to support continued technical development of air-launched hypersonic aircraft. This position will also support the efforts to design, integrate, and test the FTS and AFSS in accordance with RCC-319 and RCC-324. Additionally, this position will include working with range safety personnel to coordinate review and approval of various FTS documents. You must be comfortable with component/system development and integration. Candidates must have an aerospace development background and relevant experience in aerospace systems integration.
Essential Responsibilities
- Support the development, implementation, and subsystem-level testing of the FTS and AFSS
- Collaborate with range safety to review and approve FTS and AFSS documentation
- Support design, procurement, and build of AFSS Hardware in the Loop
- Contribute to flight test planning for integrated (carrier aircraft + pylon + hypersonic vehicle) Stratolaunch missions
- Collaborate with range safety personnel to develop FTS and AFSS technical requirements
- Contribute to coordination of range testing
- Support design reviews throughout vehicle system development
- Evaluate and determine risks and risk mitigation plans
- Regular and comprehensive communication to the Avionics Chief Engineer and FTS/AFSS PM on a weekly and monthly basis
- Contribute to the integration of complex aerospace systems
- Demonstrate honesty, responsibility, integrity, and fulfillment of commitments
Qualifications and Skills
To perform this job successfully, an individual must be able to perform each essential responsibility satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Required Qualifications
- Knowledge of, and experience with, one or more of these disciplines: electrical engineering, aircraft and/or launch vehicle integration
- Experience with FTS and/or AFSS (receivers, batteries, safe and arm devices, ordnance, initiators)
- Experience architecting avionics system design with COTS or in-house hardware
- Experience working with and tailoring RCC-319 & RCC-324 requirements
- Experience with Maximum Predicted Environments, Acceptance Testing, and Qualification Testing
- Experience with technical aerospace leadership, including working with sub-contractors
- Experience with test planning and execution
- Experience with risk management
- Ability to communicate technical challenges and guidance to varied audiences to explain rationale and/or resolve concerns
- Ability to work on their own initiative and prioritize tasking to fit within the business goals
- Ability to quickly adapt to changing priorities
- Ability to obtain and maintain a DoW security clearance
Required Computer Skills
- Engineering programming tools (Matlab or equivalent)
- MS Office (Word, Excel, Outlook)
- Configuration management systems (Git, Bitbucket, JIRA, or equivalent)
Preferred Qualifications
- Knowledge of RF system design including link budgets, antenna design, and antenna placement
- Knowledge of debris catalogs and how they’re used for breakup analysis
- Experience developing environmental test specifications
- Experience with max predicted environment instrumentation (accelerometers, thermocouples)
- Engineering with computing languages & tools (C, C++, AGI STK, HFSS)
- Experience with government agencies
- Experience with air-launch programs
- Experience with aircraft prototype development, including releasing Engineering definition and developing work instructions
- Security clearance
Education and Experience
- Level I ($83,000-$120,500): Bachelor’s degree or higher from accredited institution and 0-2 years of engineering experience, OR equivalent combination of education and experience
- Level II ($101,000-$146,500): Bachelor’s degree (B.S.) from accredited institution and 2-5 years of engineering experience, OR equivalent combination of education and experience
- Sr Level ($120,500-$158,000): Bachelor’s degree (B.S.) from accredited institution and 5-10 years of engineering experience, OR equivalent combination of education and experience
- Staff Level ($157,000-$206,000): Bachelor’s degree (B.S.) from accredited institution and 10-20 years of engineering experience, OR equivalent combination of education and experience
Special remarks regarding work environment, if applicable
- Position based in Mojave, CA
- Travel, as needed, to support the department. Travel estimated to be <10%
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Base salary and leveling are established on a case-by-case basis. We consider several factors to ensure a competitive offer, including your location, educational background, and a comprehensive assessment of the skills and experience demonstrated during your interviews.
Benefits and our location(s):
- Healthcare (medical, dental, vision, prescription drugs)
- Paid Maternity and Parental Leave
- 50% company match per contributed dollar into 401(k) savings plan, up to $11,500
- Tuition reimbursement
This position may involve the operation of company vehicles as part of assigned duties.
Mojave Air & Spaceport is located just outside of Lancaster/Palmdale and is only 95 miles north of Los Angeles. The area offers both affordability and central access to a variety of California's best attractions and landmarks.
Not much for the outdoors and prefer the city life? You’re within a half day’s drive or less of Los Angeles, San Diego, Las Vegas, and San Francisco where you can find a variety of live entertainment, museums, tours, and historical sight-seeing. Theme parks are in abundance, with Six Flags Magic Mountain, Disneyland, and Knotts Berry Farm ready to meet the needs of rollercoaster thrill seekers.
Food and drink fanatics are in a haven of delectable choices. Wine aficionados will also find easy access to some of the state’s best vino in Paso Robles, Santa Ynez, and even more locally in Tehachapi and Agua Dulce. Beer fanatics will find some of the best West Coast IPAs at Bravery and Lucky Luke’s in Lancaster. Any food option you crave is covered, and we always recommend the authentic and fresh Mexican food that you won’t find anywhere else in the United States.
Stratolaunch is an equal opportunity employer that values diversity at our company. We encourage people from all walks of life to apply, without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability or any other characteristic protected by law. Our management team does not tolerate discrimination or harassment at any point during our employees’ and applicants’ time with us, especially with respect to recruitment, hiring, placement, promotion, transfer, training, compensation, benefits, employee activities, and general treatment during employment. For purposes of transparency, U.S. Citizenship may be required for some positions with a government clearance and certain other restricted positions.
Equal Employment Opportunity is the Law :
https://www.dol.gov/ofccp/regs/compliance/posters/pdf/eeopost.pdf
Skills
As published by greenhouse · 17 questions · 1 written answer
Basics
First Name, Last Name, Email, Phone, Resume/CV, Cover Letter
Short answers (7)
- Preferred First Name optional
- LinkedIn profile optional
- Website / Portfolio optional
- The previous question addressed citizenship in certain countries subject to contractual restrictions. In addition to U.S. citizenship, do you currently hold citizenship in any other country (including dual or multiple citizenship)?
- Do you currently hold a US Department of Defense Security Clearance? If so, what level of clearance?
- If you were referred by a current Stratolaunch or WindWright employee, please list their full name below. Please list only one person.
- Do you currently know anyone who works for Stratolaunch or WindWright? If yes, please list their name. If no, please list "N/A".
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- For purposes of complying with Federal Export Control Laws, please select one of the following: (Select the option that best applies to you)
- Certain U.S. government contracts supported by our company prohibit employment of individuals who hold citizenship (including dual citizenship) in specific countries designated by the U.S. Department of State. Please indicate whether you currently hold citizenship (including dual citizenship) in any of the following countries:
- To the best of your knowledge, are you able to obtain a US Department of Defense Security Clearance if you don't currently hold one?
- Are you currently a Stratolaunch or WindWright employee?
- Have you ever been employed by Stratolaunch or WindWright in the past?
- Are you currently working for Stratolaunch or WindWright through a third party, such as a staffing agency or consulting firm?
- Have you ever worked for Stratolaunch or WindWright through a third party, such as a staffing agency or consulting firm in the past?
- How did you hear about us?
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Written answers (1)
- Complete current mailing address