Quality Control Manager (Fabrication)
Description
Take the Lead on Quality in a High-Performance
Engineering Environment
Are you an experienced Quality Control professional with
strong expertise in fabrication, welding, NDT and manufacturing quality?
SQ1 Recruitment is partnering with an established
engineering organisation operating within the mineral processing and mining
equipment sector to appoint an experienced QC Manager. This is a
senior, hands-on quality leadership role responsible for ensuring manufactured
products, fabricated components, assemblies and project deliverables
consistently meet stringent customer, engineering and international quality
standards.
Reporting to the Contracts Director, you will lead
the QC function, oversee inspections and testing throughout the manufacturing
process, manage non-conformances and corrective actions, coordinate customer
inspections and FATs, and champion continuous improvement across manufacturing
and project execution.
This opportunity will suit a technically strong QC
professional who understands the realities of an engineering workshop and can
confidently engage with production teams, engineers, suppliers, customers and
third-party inspectors.
Key Responsibilities
Quality Management
- Develop,
implement and continuously improve quality control procedures and
inspection processes.
- Ensure
compliance with the company's Quality Management System (QMS) and
applicable quality standards.
- Maintain
quality procedures, inspection records, reports and supporting
documentation.
- Drive
continuous improvement initiatives across manufacturing and project
execution.
- Monitor
quality performance, including defects, rework, customer complaints and
quality-related costs.
Inspection, Testing & Manufacturing Quality
- Oversee
incoming, in-process and final inspections.
- Ensure
inspection and testing activities are completed in accordance with
approved Inspection and Test Plans (ITPs).
- Verify
compliance with engineering drawings, customer specifications, applicable
codes and standards.
- Oversee
quality requirements relating to welding, fabrication, machining,
assembly and pressure equipment.
- Ensure
measuring and testing equipment is appropriately calibrated and
maintained.
- Maintain
effective material identification and traceability throughout
manufacturing.
Welding & NDT Quality
- Provide
technical oversight relating to welding procedures and qualifications,
including WPS, PQR and WPQ.
- Ensure
relevant NDT activities are performed and evaluated in accordance with
applicable requirements.
- Apply
knowledge of relevant pressure equipment, piping, welding and fabrication
codes and standards.
Non-Conformance & Continuous Improvement
- Investigate
quality issues and non-conformances.
- Lead
structured Root Cause Analysis (RCA) activities.
- Implement
and monitor Corrective and Preventive Actions (CAPA).
- Verify
the effectiveness of corrective actions and identify opportunities to
prevent recurrence.
- Drive
measurable improvements in first-pass acceptance, rework and overall
quality performance.
Team Leadership
- Lead,
mentor and develop the Quality Control team.
- Allocate
inspection resources effectively across manufacturing and project
activities.
- Conduct
performance evaluations and identify training and development
requirements.
- Build
a culture centred on quality, accountability and continuous improvement.
Supplier Quality
- Monitor
and evaluate supplier quality performance.
- Participate
in supplier qualification and evaluation processes.
- Review
supplier inspection documentation, certificates and quality records.
- Support
supplier audits when required.
Customer & Project Quality
- Liaise
professionally with customers, consultants, inspectors and third-party
inspection agencies.
- Coordinate
customer inspections and Factory Acceptance Tests (FATs).
- Ensure
project quality documentation is complete, accurate and submitted within
required timelines.
- Support
project teams through manufacturing and commissioning phases.
Compliance, Audits & Reporting
- Ensure
compliance with applicable ISO standards, customer specifications,
statutory requirements and industry regulations.
- Plan
and participate in internal and external quality audits.
- Maintain
audit records and ensure findings are closed within agreed timelines.
- Prepare
and present quality KPIs and performance reports to senior management.
- Analyse
trends and recommend practical quality and cost-improvement initiatives.
Requirements
Qualifications & Certifications
- National
Diploma or Degree in Mechanical Engineering, Metallurgical Engineering,
Industrial Engineering, Quality Management, or a related discipline.
- IWI-S
/ IWI-C / CSWIP Welding Inspector, or equivalent.
- IWT/IWE
qualification or strong practical knowledge of welding procedures,
WPS/PQR/WPQ.
- ISO
9712 Level 2 in relevant NDT methods, with VT, PT, MT and UT as
a minimum.
- AMPP/NACE
CIP Level 2 minimum.
- Sound
understanding and working knowledge of ASME Section VIII Division 1,
ASME IX and ASME B31.3.
Experience
- Solid
quality control experience gained within a manufacturing, mining
equipment or mineral processing environment (Fabrication / Welding).
- At
least 5 years' experience in a quality leadership or supervisory role.
- Strong
knowledge and practical application of Quality Management Systems.
- Experience
with ISO 9001:2015 requirements and implementation.
- Strong
knowledge of welding inspection, fabrication, machining, assembly and
pressure equipment quality requirements.
- Ability
to interpret engineering drawings and detailed technical specifications.
- Practical
knowledge of inspection techniques, NDT and material traceability.
- Proven
experience coordinating customer inspections and FATs.
- Experience
applying root cause analysis and continuous improvement methodologies.
Technical Skills
- Quality
Management Systems (QMS)
- ISO
9001:2015
- Inspection
and Test Plans (ITPs)
- Root
Cause Analysis (RCA)
- Corrective
and Preventive Actions (CAPA)
- Welding
and fabrication quality control
- NDT
principles and inspection methods
- Statistical
analysis and quality reporting
- Microsoft
Office, including Excel, Word and Project
- ERP
and quality management software
- Document
control systems
What We're Looking For
You are a confident quality leader who combines strong
technical knowledge with the ability to manage people and stakeholders
effectively. You should bring:
- Strong
planning and organisational ability.
- Excellent
attention to detail.
- Sound
problem-solving and decision-making skills.
- Strong
communication and stakeholder management capabilities.
- A
commercial mindset with an appreciation for quality costs and cost
control.
- Effective
leadership and team-development skills.
- A
strong customer focus.
- A
practical, hands-on approach to quality.
- A
genuine continuous improvement mindset.
Benefits
Salary & Benefits
A competitive package is available, dependent on experience
and technical expertise:
- R1 000 000 CTC per annum (Negotiable, depending on experience)
+ R1,000 monthly cellphone allowance + Company Performance-based incentives
How to Apply
If you have the technical depth, quality leadership
experience and manufacturing expertise required for this position, we'd like to
hear from you.
Apply through SQ1 Recruitment with your updated CV
and relevant qualifications/certifications. Shortlisted candidates will be
contacted regarding the next steps in the recruitment process.
By applying for this position, you consent to the
processing of your personal information in accordance with the Protection of
Personal Information Act (POPIA) for recruitment purposes.
