Quality Engineer

1. Quality Planning & Documentation

• Implement Manufacturing Quality Plans and Inspection & Test Plans for Tower, Nacelle & Hub, and Blade.
• Ensure compliance with WTG OEM guidelines, approved drawings, technical specifications, applicable standards, and project quality requirements.
• Review supplier quality procedures, inspection formats, and manufacturing documentation.
• Conduct routine visits to manufacturing facilities and prepare audit/inspection reports.
• Monitor manufacturing activities to ensure compliance with approved MQP/ITP and quality requirements.
• Coordinate with all stakeholders and suppliers to ensure timely completion and delivery of materials as per the project schedule.
• Conduct WTG final inspections and punch-point verification prior to dispatch.
• Ensure that the Quality Dossier is complete and complies with project requirements.
• Maintain and monitor punch-point closure reports.
• Strong knowledge of heavy fabrication and welded structure inspection, preferably WTG tubular towers.
• WPS, PQR and Welder Qualification/Welding Performance Qualification requirements.
• SAW, SMAW and GMAW/MIG/MAG welding processes, as applicable.
• Plate cutting, rolling, fit-up, longitudinal and circumferential welding.
• Visual weld inspection, UT, MPT/PT test and evaluation of NDT reports.
• Alignment, roundness, straightness, Flange inspection and ovality of tower sections.
• Welding consumables, storage and handling practices.
• Blasting, painting/metallizing and Dry Film Thickness (DFT) inspection.
• Final inspection, punch-point verification and tower-section release.
• Inspect Nacelle assemblies, including the main frame, yaw system, gearbox, generator, brake system, coupling, cooling system, lubrication system, gear oil system, sensors, and associated assemblies.
• Inspect Hub assemblies, including the pitch system, pitch bearings, power cabinets, control cabinets, sensors, and associated mechanical and electrical components.
• Conduct dimensional inspection of critical interfaces, mounting surfaces, shaft alignment, coupling alignment, bolt-hole patterns, and other critical dimensions as per approved drawings and specifications.
• Inspect fasteners, bolt grades, tightening torque/tension records, and traceability.
• Witness and verify Nacelle and Hub functional testing and review the corresponding test reports.
• Conduct Blade dimensional and visual inspections and identify any manufacturing defects, damages, or abnormalities.
• Verify Blade type, serial number, manufacturing records, material traceability, and compliance with approved material specifications.
• Review and verify the complete Nacelle, Hub, Tower and Blade Quality Dossier, including material certificates, process records, inspection reports, test reports, and traceability records.
• Maintain inspection and test records.
• Raise NCRs for any identified deviations from approved requirements.
• Review the root cause analysis and corrective action proposed by the supplier.
• Verify the implementation and effectiveness of corrective actions.
• Verify rectification and ensure timely closure of NCRs.
• Prepare resolution plans and follow up on the closure of all open NCRs.
• Monitor the status of open NCRs and maintain the NCR closure tracker

2. Tower Inspection and Documentation

3. Nacelle & Hub, Blade Inspection and Documentation

4. NCR Management

• Adopt digital quality tools, non-conformance tracking systems, and real-time quality data analytics.

• Conduct regular training and awareness programs on quality standards, root cause analysis (RCA)
• Promote a culture of zero-defect and first time-right execution

• Monitor & Update NCR, SNAG, Vendor Inspection on Wrench Portal.
• Provide quality assurance reports to internal management, clients, and lenders.
• Showcase quality credentials through audit clearances, and compliance records.