Quality Lead
Summary
Leads quality engineering for a precision manufacturer, building a compliant Quality Management System, driving ISO 9001 certification, and implementing shop-floor inspection controls for military and automotive programs.
Job Summary:
The Senior Quality Engineer is responsible for leading quality engineering activities at Milton Manufacturing, a precision manufacturer of components for military vehicle programs and automotive customers operating in a low-volume, prototype-driven environment. This role builds and owns Milton’s Quality Management System (QMS), drives ISO 9001:2015 certification, establishes shop-floor quality procedures and inspection controls, and ensures products and processes meet company, customer, and regulatory requirements.
Supervisory Responsibilities:
- None, though this role mentors and provides technical directions to production and quality staff on inspection methods and quality procedures.
Duties/Responsibilities:
Quality Management System & Certification
- Leads the design, documentation, and implementation of Milton’s Quality Management System in alignment with ISO 9001:2015, including the Quality Manual, document control procedures, internal audit program, and corrective/preventive action (CAPA) process.
- Serves as management representative for ISO 9001 certification efforts, including readiness assessments, gap analysis, and coordination with external certification auditors.
- Establishes and maintains a structured internal audit schedule covering processes, product lines, and supplier quality.
- Builds a roadmap toward AS9100 readiness to support military vehicle program requirements, and IATF 16949 awareness for automotive customer programs.
- Ensures compliance with defense industry standards and regulations (e.g., ITAR, AS9100, ISO).
Shop-Floor Quality Implementation
- Develops, implements, and maintains quality plans, work instructions, inspection checkpoints, and standard operating procedures at each workstation across the shop.
- Establishes First Article Inspection (FAI) procedures for new and revised parts, appropriate to a prototype/low-volume production environment, including IMDS reports and dimensional scanning.
- Implements and maintains a nonconforming material process and Material Review Board (MRB) disposition workflow.
- Owns the gauge and tooling calibration program, ensuring measurement equipment is controlled, traceable, and audit ready.
- Implements configuration and engineering change control to ensure the correct print revision is built and traceable for every job.
Problem Solving & Continuous Improvement
- Conducts root cause analysis for product and process non-conformances and leads corrective and preventive action using structured methods (8D, 5 Whys, Fishbone, FMEA).
- Monitors key quality metrics and analyzes inspection data to identify trends, risks, and process improvement opportunities, reducing scrap and rework.
- Mentors’ production and quality staff on inspection methods, GD&T interpretation, and quality procedures.
- Supports production and engineering teams in resolving quality issues and improving processes, including new product introductions and process changes with risk assessments and quality planning.
Supplier & Customer Quality
- Performs audits, inspections, and quality assessments of products, materials, and suppliers; collaborates with suppliers to resolve quality issues and maintain supplier quality standards.
- Serves as the quality point of contact for military and automotive customer audits, quality flow-down requirements, and contractual quality obligations.
- Reviews engineering drawings, specifications, and manufacturing documentation for quality compliance.
- Maintains documentation and records required for defense contract compliance, including support for export control (ITAR/EAR) recordkeeping as applicable.
- Prepares quality metrics and reporting for leadership and customer reviews.
- Performs other duties as assigned.