SAW Welding Operator/ SMAW Qualified welder

JOB DESCRIPTION FORM

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JOB TITLE

SAW Welding Operator & SMAW Qualified welder

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JOB DESCRIPTION CODE

sos-

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DEPARTMENT / SECTION

Production Dept.

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REPORTING TO

Machineshop Supervisor

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SUPERVISOR TO

Production Engineer

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JOB SPECIFICATION

The SAW Welding Operator is responsible for setting up, operating, and monitoring Submerged Arc Welding (SAW) equipment to weld metal components in accordance with approved welding procedures, engineering drawings, quality standards, and safety requirements. The role ensures weld integrity, productivity, and compliance with applicable codes and specifications.

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EDUCATIONAL

QUALIFICATION

High School, Technical Certificate, ITI, or equivalent vocational qualification

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EXPERIENCE

8—10 years of experience operating SAW welding equipment. Experience in pressure vessel, pipe, structural steel, oil & gas, or heavy fabrication industries.

Certification or training in Submerged Arc Welding (SAW) & Shielded Metal Arc Welding (SMAW).

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SPECIAL

TRAINING/SKILL

Ability to read engineering drawings and welding symbols.

SAW machine operation and Welding parameter control.

Understanding of WPS, PQR, and welding quality requirements.

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ANY OTHER

REQUIREMENTS

Ability to perform SMAW welding for root pass, repair welding, tack welding, and fabrication activities

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DUTIES &

RESPONSIBILITIES

Set up and operate SAW welding machines and associated equipment.

Perform welding activities according to approved Welding Procedure Specifications (WPS).

Read and interpret engineering drawings, weld maps, fabrication drawings, and work instructions.

Verify material identification and joint preparation before welding.

Select appropriate welding parameters including voltage, amperage, travel speed, and flux requirements.

Monitor welding operations to ensure weld quality and process stability.

JOB DESCRIPTION FORM

Perform longitudinal, circumferential, and structural welds as required.

Inspect welds visually for defects and ensure compliance with quality requirements.

Clean weld areas and remove slag and excess flux after welding.

Reclaim, store, and handle welding flux according to procedures. Coordinate with Quality Control personnel for inspections and testing requirements.

Perform routine maintenance and daily checks of welding equipment.

Record welding parameters, production data, and job completion information.

Follow all safety, environmental, and company procedures.

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AUTHORITIES

Stop welding operations when unsafe conditions or quality issues are identified.

Reject improperly prepared joints before welding.

Adjust welding parameters within approved procedure limits. Request repair or replacement of defective equipment, consumables, and tools.

Segregate and report non-conforming welded products.

Escalate equipment malfunctions, quality concerns, and safety hazards to supervisors.

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ACCOUNTABILITIES

Producing welds that comply with approved WPS, drawings, and quality requirements.

Weld quality, penetration, profile, and dimensional compliance. Safe operation of welding equipment and adherence to safety procedures.

Achieving assigned production targets and minimizing rework. Proper handling and storage of welding consumables and flux.

Maintaining accurate production and welding records. Equipment cleanliness, basic maintenance, and workplace housekeeping