Scheduling Coordinator
Position Summary:
The Scheduler/Planner is responsible for managing and optimizing the workflow of production orders in a fast-paced corrugated converting plant. This position ensures the efficient, accurate, and timely scheduling of all plant operations, machine assignments, shipping coordination and sheet ordering. The Scheduler works cross-functionally to expedite daily and long-range planning, resolve production bottlenecks, and maintain high service levels for on-time delivery. This role is critical in aligning production with customer expectations and operational targets while maximizing plant throughput and profitability.
Responsibilities:
- Develop and manage production schedules that optimize machine capacity, manpower allocation, and material availability.
- Calculate and place orders for corrugated sheets based on order volume, forecasted demand, and lead time requirements when procurement purchaser is out. Ensure a minimum of 24-hour sheet inventory per machine center.
- Provide daily and weekly lead times to Customer Service and Sales.
- Ensure the accuracy and timeliness of WIP and raw material inventory counts.
- As a back up to procurement -Use ERP/MRP systems (e.g., Amtech, or equivalent) to enter, track, and update production data.
- Communicate daily with Customer Service, Plant Manager, Shipping, and Department Leads to align on schedule changes, delays, or customer escalations.
- Identify opportunities for schedule efficiency and machine up-time improvements.
- Plan and schedule Preventive Maintenance (PM) orders for key equipment.
- Review prior week's performance (OTD, downtime, throughput) and incorporate learning into future schedules.
- Act as backup for production supervisors or leads, as needed and based on training.
- Participate in safety meetings and compliance audits.
- Support production trials, new product introductions, and continuous improvement projects.
- Assist with physical inventory counts and variance reconciliation.
- Collaborate with Quality Assurance for any scheduling impact due to non-conforming materials or quality holds.
- Develop and manage production schedules that optimize machine capacity, manpower allocation, and material availability.
- Create and maintain a detailed 24-hour and multi-day production planning outlook for both Ontario and Cerritos box plants.
- Print Factory tickets for each job at the initial machine center and provide a full packet to production daily to include machine line-up, factory tickets, ink report, and pallet report.
- Hold daily production meetings with Customer Service, Production, and Logistics teams.
- Balance workload across machine centers (Flexo Folder Gluers, Die Cutters, etc.) and box plants to optimize throughput and minimize changeovers.
- Adjust production schedules to accommodate emergency orders, equipment breakdowns, or material shortages.
- Monitor the real-time production schedule to ensure jobs are on track and identify potential delays.
- Maintain visibility on all scheduled orders and proactively adjust the schedule to accommodate rush orders, changeovers, and downtime.
- Manage pallet purchasing and inventory to support scheduled production.
- Provide daily and weekly lead times to Customer Service and Sales.
- Plan and schedule Preventive Maintenance (PM) orders for key equipment.
- Review prior week's performance (OTD, downtime, throughput) and incorporate learning into future schedules.
- Calculate and place orders for corrugated sheets based on order volume, forecasted demand, and lead time requirements when procurement purchaser is out. Ensure a minimum of 24-hour sheet inventory per machine center.
- Assist with physical inventory counts and variance reconciliation.
- Act as backup for production supervisors or leads, as needed and based on training.