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Senior Automation Engineer

Open 21d

Summary

Senior engineer maintaining and improving industrial automation systems (DCS, PLCs, SCADA) in a cocoa processing facility, designing control logic and HMIs while troubleshooting complex issues.

Job Description

System Maintenance & Reliability

  • Lead preventive and corrective maintenance of automation systems, including ABB 800xA DCS, Schneider and Siemens PLCs, and Fix32 SCADA platforms.

  • Ensure high system availability and reliability with minimal downtime.

  • Develop and implement maintenance strategies to enhance long-term system performance.

System Design & Integration

  • Drive the design, development, and implementation of new automation systems and process improvements.

  • Design and program control logic, develop HMI interfaces, and integrate SCADA and DCS systems.

  • Architect and implement interfaces for smart devices such as robots, label applicators, and other automated equipment.

  • Provide technical leadership in system architecture decisions and project execution.

Troubleshooting & Technical Expertise

  • Lead root cause analysis and resolve complex automation issues with a focus on minimizing production impact.

  • Serve as the escalation point for critical system failures.

  • Provide advanced technical support for automation equipment including robots and applicators.

Continuous Improvement & Optimization

  • Identify opportunities to enhance system efficiency, reliability, and performance.

  • Drive optimization initiatives leveraging data, analytics, and best practices in automation.

  • Champion innovation and implementation of new technologies to improve productivity and reduce costs.

Documentation & Standards

  • Establish and maintain comprehensive technical documentation, standards, and procedures.

  • Ensure all system changes and upgrades are properly documented and compliant with internal and regulatory requirements.

Technology Leadership

  • Stay current with emerging automation technologies, industry trends, and best practices.

  • Evaluate, recommend, and lead implementation of system upgrades and modernization initiatives.

Cross-Functional Collaboration

  • Partner closely with production, engineering, and maintenance teams to ensure seamless operations.

  • Mentor junior engineers and technicians, fostering technical capability within the team.

  • Support project teams in automation-related initiatives and capital projects.

Job Requirements

  • Bachelor degree in Electrical Engineering, Automation Engineering, or a related discipline.

  • Minimum 5-8 years' experience in industrial automation, preferably within the food & beverage or FMCG sector.

  • Demonstrated experience in leading automation projects and troubleshooting complex systems.

  • Strong proficiency in ABB 800xA DCS, Schneider & Siemens PLC programming, SCADA systems (Fix32 or equivalent), Client-server architectures and industrial control systems.

  • Solid understanding of control systems, industrial networking, and automation principles.

  • Advanced problem-solving and analytical skills.

  • Strong leadership, communication, and stakeholder management capabilities.

  • Ability to work independently while driving initiatives and influencing cross-functional teams.

  • An added advantage will be experience in food manufacturing environments, with knowledge of HACCP, GMP, and sanitation standards.

  • Exposure to robotics, vision systems, and industry 4.0 technologies

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