Senior/Junior Engineer -Preventive Maintenance
Primary Duties & Responsibilities
- Develop, implement, and continuously improve preventive maintenance (PM) programs for all production and test equipment.
- Plan, schedule, and execute periodic preventive maintenance activities to ensure equipment reliability and minimize unplanned downtime.
- Monitor equipment performance, analyze breakdown trends, and implement corrective and preventive actions to improve Overall Equipment Effectiveness (OEE).
- Troubleshoot and perform root cause analysis on equipment, tester, and machine failures; develop systematic debugging and recovery procedures.
- Coordinate with OEMs and vendors for major equipment issues, spare parts replacement, upgrades, and software updates
- Ensure all machinery operates within specified parameters and complies with safety, quality, and production requirements.
- Manage critical spare parts inventory, including monitoring stock levels and ensuring timely replenishment.
- Support new equipment installation, commissioning, qualification, and validation activities.
- Conduct equipment capability studies and Gage Repeatability & Reproducibility (GR&R) evaluations for test systems (e.g., interferometers and automated testers).
- Provide technical support to production teams to resolve equipment-related issues and minimize production interruptions.
- Prepare and maintain maintenance documentation, records, and reports in compliance with ISO standards and company procedures.
- Drive continuous improvement initiatives to enhance equipment efficiency, reliability, and maintenance processes.
- Apply risk-based thinking in maintenance planning and execution to prevent potential failures.
- Ensure compliance with safety regulations, ISO requirements, company policies, and industry standards.
- Authorized to stop equipment operation if it fails to meet safety, quality, or operational standards.
- Perform other duties as assigned by immediate superior
Job Requirements:
- Bachelor’s Degree in Engineering (Mechanical, Mechatronics, Electrical, Electronics, or related discipline).
- Minimum 1 year of working experience in equipment maintenance or manufacturing environment; experience in mass production is an advantage.
- Hands-on experience in troubleshooting mechanical, electrical, pneumatic, and automated systems is preferred.
- Basic knowledge of preventive and predictive maintenance methodologies (PM, TPM, OEE monitoring).
- Strong analytical and problem-solving skills with a proactive, hands-on approach.
- Good computer literacy, including maintenance tracking systems and basic data analysis tools.
- Able to work independently, prioritize tasks effectively, and respond to urgent breakdown situations.
- Adaptable and flexible in a fast-paced manufacturing environment.