Senior Manager Production

# Sr. Manager - Production ## Company Overview *Not specified* ## Job Summary The **Senior Manager - Production** is responsible for overseeing and optimizing the entire production process within the organization. This role ensures the efficient, cost-effective, and high-quality manufacturing of auto-components by coordinating various production activities, managing resources, and implementing continuous improvement initiatives. The position plays a critical role in maintaining production schedules, ensuring compliance with quality and environmental standards, and driving operational excellence. ## Responsibilities - Prepare and execute **daily, weekly, and monthly production schedules** based on demand forecasts and customer requirements. - Coordinate with **Supply Chain Management (SCM)** to ensure uninterrupted supply of raw materials, bought-outs, and consumables. - Optimize **line balancing** and **resource allocation** to meet **TAKT time** and cycle times, ensuring efficient workflow. - Manage **machining, welding, fabrication, assembly, and finishing operations** related to auto-components. - Monitor key **production KPIs** such as **Overall Equipment Effectiveness (OEE)**, yield, rework percentage, downtime, and productivity. - Ensure strict adherence to **Standard Operating Procedures (SOPs)**, work instructions, and process sheets. - Work closely with **Quality Assurance** to maintain defect-free production and address quality issues. - Drive **corrective and preventive actions** for customer complaints and internal non-conformities. - Lead, guide, and motivate **supervisors, team leaders, and operators** to achieve production targets. - Plan and manage **manpower across shifts**, promoting **multiskilling** and ongoing **training**. - Foster a culture of **discipline, teamwork, and continuous improvement**. - Ensure compliance with **ISO 14001** (Environmental Management) and **OHSAS** standards (Occupational Health and Safety). - Monitor environmental aspects such as **energy consumption, waste management, and emissions**. - Control **production costs**, reduce scrap and rework, and implement **cost-saving initiatives**. - Implement **low-cost automation** and **poka-yoke** (error-proofing) solutions. - Support **capex planning** for new machinery, fixtures, and tooling. - Drive **Lean Manufacturing**, **Total Productive Maintenance (TPM)**, and **Kaizen** practices. - Promote **5S** and **visual management** on the shop floor. - Benchmark processes against **best-in-class practices**. - Liaise with **SCM, QA, Maintenance, Design, and Dispatch teams** to ensure smooth operations. - Submit **Management Information System (MIS)** reports on production performance, losses, and improvement actions. ## Qualifications - **Educational Qualification:** B.Tech in **Mechanical, Automobile, or Industrial Engineering** - **Experience:** 12-15 years in production management within the auto-components or manufacturing industry - **Technical Skills:** - Strong knowledge of **production planning and scheduling** - Expertise in **Lean Manufacturing, TPM, Kaizen, and 5S** - Familiarity with **ISO 14001** and **OHSAS** standards - Proficiency in **cost control** and **automation solutions** - Experience with **quality management systems** and defect reduction - Ability to analyze **KPIs** such as OEE, yield, and downtime - **Soft Skills:** - Leadership and team management - Excellent communication and coordination skills - Problem-solving and decision-making abilities - Adaptability and continuous improvement mindset ## Preferred Skills - Experience with **Poka-yoke** and **low-cost automation** - Knowledge of **environmental management** and **waste reduction** - Familiarity with **ERP systems** and **MIS reporting** - Certification in **Lean, Six Sigma**, or related methodologies ## Experience - **12-15 years** of relevant experience in **production management** within the automotive or manufacturing sector - Proven track record of leading large teams and managing complex production processes ## Environment - The role involves working in a **manufacturing plant environment** with exposure to shop floor conditions - The position may require **shift work** and **manual handling** of equipment - The work setting emphasizes **safety, discipline, and continuous improvement** ## Salary *Not specified* ## GrowthOpportunities *Not specified* ## Benefits *Not specified*