Senior Materials & Process Engineer I/II – Welding

Agile Space Industries is a rapidly growing supplier of propulsion hardware and engineering services for the space industry. Headquartered in Durango, Colorado, with expanding operations in and Tulsa, Oklahoma, and upcoming growth in Seattle, Washington, Agile has achieved more than 40% year-over-year growth for the past three years, and our momentum continues to accelerate.

At Agile, we design, build, and test in-space propulsion systems that give spacecraft the ability to maneuver with precision, reliability, and purpose. Our technologies play a critical role in missions that range from lunar landings and resource utilization to national defense, human exploration, and commercial space transport.

We are seeking bold and driven individuals who thrive in a hands-on, fast-moving environment and want to help write the next chapter of space history as part of a close-knit, innovative team. You will take on a demanding and rewarding role at Agile, directly shaping the future of in-space propulsion. As an integral contributor during our growth stage, you will be eligible to participate in our stock option plan, giving you the opportunity to share in the long-term value you help create. All stock grants are subject to executive review and approval in accordance with the Company’s equity plan.

Agile Space Industries is seeking an experienced Senior Materials & Process Engineer I/II – Welding onsite in Durango, CO. The Sr. Weld Engineer will serve as the technical authority for metal alloy joining processes across our propulsion systems. This role is critical in ensuring the structural integrity and stability of flight hardware operating in extreme environments.

You will bridge the gap between design and production, establishing the standards for high-reliability welding and brazing of complex aerospace components. Agile utilizes advanced additive manufacturing (AM), this role will work closely with the AM, Material & Process, and product design teams to qualify specialized joining processes for as-built microstructures and exotic alloys.

Responsibilities:

• Select and qualify welding and brazing processes for new and existing designs.
• Establish and maintain enterprise welding standards and special process specifications in accordance with industry (AWS, AMS) and NASA standards.
• Participate in cross-functional design reviews to provide expertise on weld joint design, accessibility, and manufacturability.
• Define and manage weld qualification campaigns, including the development of WPS/PQR and the selection of NDE/CT techniques for verification.
• Oversee and qualify external welding subcontractors to ensure adherence to Agile’s quality and technical requirements.
• Lead root-cause analysis for manufacturing defects or test failures related to joining processes, providing dispositions for non-conformances.
• Develop detailed work instructions for internal welding operations and assembly sequences.
• Support the growth and training of welding skillsets within other engineering and technician personnel.
• Selection and deployment of welding equipment for use on flight deliverable hardware.