Senior Propulsion Design Engineer (R4641)
Posted
Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit . Follow Shield AI on LinkedIn, X, Instagram, and YouTube.
Job Description:
We are seeking a Senior Propulsion Design Engineer to support the development and delivery of propulsion hardware for the X-BAT platform, a next-generation UAV powered by a low-bypass turbofan engine. This role spans the full lifecycle of propulsion system components - from early layout and design through production release, test support, and flight operations.
You will be a key contributor to turning propulsion architecture into manufacturable, testable, and flight-ready hardware across the engine, fuel, oil, and bleed air systems. This role is hands-on, detail-oriented, and highly cross-functional - requiring close collaboration with propulsion REs, technicians, machinists, production, controls, airframe, and flight test teams.
What you will do in this role:
- Own the design and release of propulsion hardware supporting the engine, fuel, oil, and bleed air systems.
- Develop and maintain CAD models, drawings, and assemblies using Siemens NX with proper GD&T.
- Translate propulsion architecture and requirements into hardware that is manufacturable, testable, and robust in flight.
- Work directly with the machine shop, production, and technicians to support builds, resolve non-conformances, and drive iterative improvements.
- Support test campaigns by providing hardware design support, instrumentation accommodation, and rapid iteration based on test findings.
- Apply engineering judgment and analysis (e.g., hand calcs, ANSYS, FEA, GFSSP, REFPROP) to support sizing, load cases, and design validation.
- Support configuration management, BOM control, and change processes using Teamcenter or equivalent PLM.
- Participate in design reviews, interface control efforts, and root cause investigations related to propulsion hardware.
Required qualifications:
- Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, or a related engineering discipline.
- 5+ years of experience in aerospace hardware design, preferably supporting propulsion systems.
- Proficiency in CAD modeling and drawing creation (NX preferred) with sound application of GD&T.
- Experience working directly with production, technicians, and machine shops to resolve real-world build issues.
- Understanding of design for manufacturing, including machining limitations, tolerance stack-ups, and assembly workflows.
- Some hands-on experience developing assembly guidance and supporting hardware builds and test integration.
- U.S. Citizenship or ability to comply with ITAR requirements.
- Ability to obtain a S//SAR level security clearance desired.
Preferred qualifications:
- Experience with jet propulsion systems on UAVs or tactical aircraft.
- Familiarity with GFSSP, REFPROP, ANSYS, or FEA to support design trade studies and validation.
- Ability to write Python scripts for design automation, analysis, or data processing.
- Experience with interface control, fastener selection for high-vibration environments, and high-temperature materials.
- Experience designing hardware in test-driven development environments with rapid iteration cycles.
- M.S. in Aerospace Engineering or a related discipline.
#LI-MA
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Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.
Skills
As published by lever · 21 questions · 9 written answers
Basics
Resume/CV, Full name, Email, Phone, Current location, Current company, LinkedIn URL, Twitter URL, GitHub URL, Portfolio URL, Other website
Short answers (1)
- Please state your full legal name:
Pick from a list (11)
- Are you authorized to work in the United States?
- Will you require sponsorship for employment now or in the future?
- This position may require access to information and technology that is subject to export controls, such as EAR. Are you any of the following?
- Shield AI provides technology, services, and support to the United States military and allied forces with their various missions. If selected for employment with Shield AI, your contributions will directly relate to and/or support these missions. Are there any reasons why you would not be able to fully contribute in support of the U.S. military and allied forces?
- How did you hear about us?
- Are you a transitioning service member?
- If yes, what partnership program are you working with? optional
- Are you local to or willing to relocate? optional
- What office(s) would you be willing to relocate to? (Select all that apply) optional
- Do you have, or are you able to obtain, a S/SAR clearance? optional
- Did you see a LinkedIn post that encouraged or inspired you to apply for this role? optional
Written answers (9)
- If yes, what type of sponsorship? optional
- If you selected "A protected Individual" OR "Other" to the above question, please explain further. optional
- (Optional) If you selected other or would like to expand on the above, feel free to do so below: optional
- If "Industry Conference" or "Other," please provide more details: optional
- If other, please provide further details optional
- When are you available to start your fellowship? optional
- When are you available for full time work? optional
- What full time job(s) are you applying for?
- If you selected international, what location(s)? optional