Senior Quality Engineer
This is a high-development environment that's evolving rapidly. You will work as part of a multi-disciplinary team of Quality Control Engineers, Supplier Quality Engineers, Metrology specialists, and Quality Technicians embedded across the product lifecycle.
Key job responsibilities
Quality Systems & Standards
- Support the development and maintenance of the Quality Management System (QMS), including control plans, inspection standards, and procedures that scale from pilot through high-volume production
- Execute IQC, in-process inspection, and final product acceptance activities. Support the Material Review Board (MRB) process for non-conforming material disposition
- Maintain quality data systems for tracking defects, yields, escapes, and corrective actions. Use data to identify trends and drive improvements
Design & Process Quality
- Participate in DFMEAs and PFMEAs during product and process development. Provide quantitative feedback on manufacturability, process capability, and quality risk to design teams
- Support quality readiness for New Product Introductions (NPI), applying design-for-quality and design-for-inspection principles early in the development cycle
- Execute measurement system analysis (MSA), process capability studies (Cpk/Ppk), and validation protocols to qualify new products and processes
Supplier Quality & Incoming Quality Control
- Execute Supplier Quality Engineering activities - ensure suppliers complete PPAP and meet quality requirements before parts are released for production. Conduct first article inspections (FAI) for new parts and engineering changes
- Monitor supplier quality performance through scorecards, corrective action requests (SCARs/8Ds), and business reviews. Drive supplier improvement and development
- Collaborate with Supply Chain and Process Engineering to assess and mitigate supplier quality risks for new product introductions
Metrology & Measurement Systems
- Operate and support the metrology lab - CMM programming, optical measurement systems, gauge calibration, and precision measurement capabilities
- Validate measurement systems (MSA/Gage R&R) and provide metrology support for dimensional analysis, root cause investigations, and process capability studies
- Maintain calibration programs for production gauges, fixtures, and measurement equipment in compliance with quality standards
Operations Quality & Root Cause Analysis
- Conduct root cause analysis using structured methodologies (8D, 5-Why, Fishbone, fault tree) for internal defects, customer escapes, and supplier quality issues
- Support the escape and quarantine process - contain affected product, determine disposition, and implement corrective/preventive actions to prevent recurrence
- Track quality metrics (DPPM, first pass yield, escape rate, cost of poor quality) and drive continuous improvement through data analysis and cross-functional problem solving