Sr. CNC Programmer/Operator
Summary
At Astrolab, a lunar operations and space hardware company, the Sr. CNC Programmer/Operator writes and optimizes CAM programs, sets up, proves out, and runs precision aerospace parts on 3-, 4-, and 5-axis machining centers and mill-turn equipment, serving as a technical resource to establish repeatable manufacturing processes.
The Sr. CNC Programmer / Operator is a highly experienced machinist responsible for programming, setup, prove-out, and operation of advanced CNC equipment supporting precision aerospace and hardware manufacturing. This role will have a strong emphasis on 5-axis machining and mill-turn applications, including complex multi-sided components, tight-tolerance parts, and challenging materials.
The Sr. CNC Programmer / Operator will work closely with Engineering, Manufacturing Engineering, Quality, and Production to translate engineering designs into manufacturable hardware while continuously improving machining capability, cycle time, quality, and process reliability.
- Develop, modify, prove out, and optimize CNC programs for 3-, 4-, and 5-axis machining centers and mill-turn equipment
- Program complex aerospace components involving multi-sided machining, tight tolerances, and complex geometries
- Develop efficient toolpaths that balance cycle time, tool life, surface finish, and dimensional accuracy
- Utilize CAM software to program complex components and optimize existing toolpaths
- Apply appropriate machining strategies for roughing, semi-finishing, finishing, drilling, tapping, boring, probing, and specialty operations
- Perform simulation and post-processing and verify G-code before machine execution
- Make program adjustments based on machine behavior, inspection results, tooling performance, and operator feedback
- Establish standardized programming practices and reusable machining strategies
- Program and operate simultaneous 5-axis and 3+2 machining applications
- Program and operate mill-turn / turning centers, including live tooling and complex rotational features
- Develop workholding and fixturing approaches for complex parts
- Manage coordinate systems, work offsets, tool length compensation, cutter compensation, probing, and machine kinematics
- Understand and troubleshoot issues associated with tool orientation, rotary-axis positioning, collision avoidance, and machine simulation
- Perform first-article and first-run prove-outs of complex programs
- Set up CNC machines from drawings, models, work instructions, and manufacturing documentation
- Select appropriate cutting tools, holders, workholding, speeds, feeds, and machining parameters
- Load and verify programs, tooling, offsets, fixtures, and inspection equipment
- Operate CNC equipment safely and efficiently while maintaining tight dimensional control
- Monitor machining processes and make real-time adjustments as required
- Troubleshoot machining problems including chatter, tool wear, poor surface finish, dimensional drift, burr formation, and tool breakage
- Establish and document repeatable setup procedures
- 5 + years of CNC programming in a manufacturing environment using CAM software such as Mastercam, Fusion 360, NX CAM, GibbsCAM, or similar platforms
- Experience operating and/or programming mill-turn or multi-tasking CNC equipment
- Experience independently supporting the machining process from CAD model or engineering drawing through CAM programming, machine setup, prove-out, and completion of finished parts
- Experience using precision measurement and inspection tools and working to defined quality requirements and specifications
- Experience in aerospace, space hardware, automotive, medical device, or another high-precision manufacturing environment
- Experience with DMG MORI or similar CNC machining platforms
- Experience using NX CAM
- Experience with ERP, MRP, MES, or other digital manufacturing systems and workflows
- Experience with fixture design and Design for Manufacturability (DFM) principles
- Experience supporting prototype development and/or low-volume production environments
- Experience with lean manufacturing, continuous improvement, or similar manufacturing methodologies
- Experience troubleshooting and solving complex machining or manufacturing challenges
- Experience with G-code, machining principles, tooling, feeds and speeds, and work holding
- Ability to stand for extended periods
- Occasionally lift up to 50 pounds
- May require occasional overtime or shift flexibility to support production demands
- Join a team of best-in-class engineers building the foundation of planetary surface exploration
- Equity ownership in the company
- Comprehensive health benefits, including medical, dental, vision, and mental health support
- 401(k) plan with company match
- Flexible PTO and parental leave
- Weekly lunch stipend, plus complimentary snacks and beverages on-site
- Once a month social hour on-site with food and drinks