Sr. Engineer – NPI & Engineering

Open 24d

Job Title: NPI (New Product Introduction) Engineer / Senior NPI Engineer

Job Summary

We are seeking an experienced NPI Engineer to lead the end-to-end New Product Introduction (NPI) process from project kick-off through series production. The ideal candidate will drive prototype, pilot, and production ramp-up activities while ensuring manufacturing readiness, cross-functional coordination, and smooth transition from product development to mass production.

Key Responsibilities

  • Own and manage the complete NPI lifecycle from project kick-off to mass production.
  • Develop, maintain, and release NPI build plans, project timelines, and milestone tracking.
  • Coordinate prototype, pilot, pre-production, and production builds with cross-functional teams.
  • Ensure manufacturing readiness, including:
    • Materials availability
    • Tooling readiness
    • Manufacturing programs
    • Fixtures and test equipment
    • Production documentation
  • Drive seamless transition from engineering development to manufacturing.
  • Review and understand product drawings, schematics, BOMs, and engineering change requests.
  • Collaborate with Design, Manufacturing, Quality, Supply Chain, and Operations teams to resolve build issues.
  • Identify manufacturing risks and implement corrective and preventive actions.
  • Monitor build progress, analyze production issues, and drive continuous process improvements.
  • Ensure compliance with quality standards and manufacturing best practices.

Required Qualifications

  • Bachelor's degree in Electronics Engineering or a related engineering discipline.
  • 5-8 years of experience in New Product Introduction (NPI), Manufacturing Engineering, or Production Engineering.
  • Hands-on experience with:
    • Prototype builds
    • Pilot builds
    • Pre-production validation
    • Production ramp-up
    • Transition from development to mass production
  • Strong understanding of:
    • Product drawings
    • Electrical schematics
    • Bill of Materials (BOM)
    • Engineering documentation
  • Good knowledge of electronics manufacturing processes, including:
    • SMT (Surface Mount Technology)
    • PCBA (Printed Circuit Board Assembly)
    • Mechanical assembly
    • Functional testing
    • Product packaging

Technical Skills

  • Strong knowledge of:
    • PFMEA (Process Failure Mode and Effects Analysis)
    • Control Plan
    • Process Flow
    • APQP (Advanced Product Quality Planning)
    • PPAP (Production Part Approval Process)
    • FAI (First Article Inspection)
  • Experience in manufacturing process validation and process optimization.
  • Ability to troubleshoot manufacturing and quality issues during NPI builds.
  • Proficiency in Microsoft Office and project tracking tools; experience with ERP/PLM systems is an added advantage.

Preferred Skills

  • Excellent project management and coordination skills.
  • Strong analytical and problem-solving abilities.
  • Effective communication and stakeholder management skills.
  • Ability to work in a fast-paced, cross-functional manufacturing environment.
  • Knowledge of Lean Manufacturing and Six Sigma methodologies is a plus.