Sr. NPI Manufacturing Engineer
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Description
We are looking for an experienced Sr. NPI Manufacturing Engineer to lead New Product Introduction (NPI) activities for electric vehicle manufacturing. In this role, you will work closely with cross-functional engineering teams and manufacturing partners to successfully launch new products, optimize manufacturing processes, and support production ramp-up.
This position is ideal for engineers with strong experience in manufacturing engineering, process development, production launch, and contract manufacturing management.
Key Responsibilities
- Lead New Product Introduction (NPI) activities from pilot builds through mass production.
- Coordinate with global engineering teams and manufacturing partners to implement engineering changes (EC/ECO).
- Support production line setup, manufacturing process development, and equipment deployment.
- Drive manufacturing readiness, process validation, and production ramp-up.
- Perform root cause analysis using structured problem-solving methodologies (5 Why, Fishbone, etc.).
- Optimize manufacturing processes through statistical analysis, Gauge R&R, and continuous improvement initiatives.
- Improve production efficiency through line balancing, capacity analysis, and Lean Manufacturing principles.
- Manage manufacturing equipment, tooling, and process validation.
- Ensure manufacturing quality complies with APQP, PPAP, and quality control requirements.
- Prepare technical reports and communicate project status with cross-functional stakeholders.
- Support supplier and contract manufacturer qualification, audits, and technical reviews.
- Maintain manufacturing documentation and standard operating procedures.
Requirements
- Bachelor's degree or above in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related disciplines.
- 5+ years of experience in Manufacturing Engineering, NPI, Process Engineering, or Production Engineering.
- Experience supporting product launches and manufacturing ramp-up in high-volume - production environments.
- Experience working with Contract Manufacturers (CM) or EMS partners.
- Familiar with APQP, PPAP, Lean Manufacturing, Kaizen, and Six Sigma methodologies.
- Knowledge of manufacturing process validation, DOE, Gauge R&R, SPC, and statistical analysis.
- Experience with ERP and MES systems.
- Familiar with CAD software such as CATIA or SolidWorks.
- Experience with manufacturing processes such as: Mechanical assembly, Torque-controlled fastening, Press-fit processes, Bonding and dispensing, Functional testing (EOL), Motor or battery manufacturing/testing is highly preferred.
- Strong problem-solving, communication, and project management skills.
【 Fluent in both English and Mandarin. 】