Staff Mechanical Engineer, Battery Pack Design (R6047)
Summary
Owns the design of a new battery pack for Shield AI's aircraft from concept through production, balancing performance, size, weight, and reliability. The role is hands-on electromechanical hardware work: CAD modeling, prototyping, testing and qualification, root-causing failures, and mentoring a cross-functional team.
Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit . Follow Shield AI on LinkedIn, X, Instagram, and YouTube.
Job Description:
As the Battery system mechanical lead, you will be responsible for all mechanical aspects of battery systems for X-BAT, the Launch and Recovery Vehicle, and ground equipment. This includes battery enclosure design, internal cell packaging and interconnection, qualification, integration, and release to manufacturing.
You will help us build a team of world-class engineers to support all design needs. A vertically integrated battery pack design will enable top performance, ease of integration, reliability, and rapid supply chain procurement. If you enjoy working cross-functionally and solving hard problems, please apply!
WHAT YOU’LL DO:
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Define mechanical specifications and execute the battery system external enclosure, thermal management and environmental protection for X-BAT, and the ground Launch and Recovery Vehicle.
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Drive optimal performance while managing size, weight, DFM, safety, and reliability
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Hands-on prototyping, testing, qualification, and handoff to production
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Define assembly drawings, designing for tolerance, assembly, and serviceability
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Ensure system performance and reliability are met through rigorous system-level shock, vibration, ingress, and thermal verification
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Investigate root-cause for the mechanical package, environmental, manufacturing, etc.
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Support design reviews, drive execution of assigned engineering deliverables in support of program objectives
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Work in a fast-paced environment
REQUIRED QUALIFICATIONS:
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You have a B.S. in Mechanical Engineering or equivalent
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Aerospace enclosure design experience on large aircraft, or an equivalent system (rocket, satellite, submarine, automotive, etc.)
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5+ years relevant experience
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Have delivered aerospace systems to market
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Proficient with mechanical engineering development tools, simulation, and test equipment
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Strong technical fundamentals and analysis
As published by lever · 20 questions · 9 written answers
Basics
Resume/CV, Full name, Email, Phone, Current location, Current company, LinkedIn URL, Twitter URL, GitHub URL, Portfolio URL, Other website
Short answers (1)
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- Are you authorized to work in the United States?
- Will you require sponsorship for employment now or in the future?
- This position may require access to information and technology that is subject to export controls, such as EAR. Are you any of the following?
- Shield AI provides technology, services, and support to the United States military and allied forces with their various missions. If selected for employment with Shield AI, your contributions will directly relate to and/or support these missions. Are there any reasons why you would not be able to fully contribute in support of the U.S. military and allied forces?
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Written answers (9)
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