Area Manager - CPP (Mechanical Maintenance)
About Nayara Energy: Nayara Energy is a new-age downstream energy and petrochemicals company with a formidable presence spanning across the entire hydrocarbon value chain, from Refining to Retail. Nayara Energy operates in India for India driven by a relentless commitment to fuel the nation's energy aspirations. At the heart of our operations lies the Vadinar refinery, India's second-largest single-site refinery with a capacity of 20MMTPA.With over 6,300 Retail Outlets, we cater to the need for reliable and safe mobility across the length and breadth of the country. We have adopted a phase wise asset development strategy to enter the petrochemicals sector which will be a significant step in our crude to chemicals journey. Through sustainable development projects in Health and Nutrition, Education and Skill Development, and Sustainable Livelihoods, Nayara Energy enhances the quality of life in the communities it operates in. Delivering value for all our stakeholders is at the very core of our beliefs and we are committed to providing the energy that fuels the dreams of our employees, customers, partners and communities.
Job Purpose: Direct and guide the maintenance team of a combination of units to achieve stated plant reliability and plant performance goals by coordinating with all service agencies by effective utilization of available resources.
Effective Mechanical Maintenance
- Adherence to Planned Maintenance Schedule and timely attendance to Breakdown.
- Preparation of FA/RCA reports & implementation of all recommendation.
- Utilize SAP for maintenance tracking and spares procurement
- Establish and manage complaint resolution systems for internal stakeholders
Systems, Policies & Procedures
- Develop and implement SOPs/SMPs for equipment maintenance.
- Identify and onboard alternate vendors for non-OEM repairs
- Ensure availability of critical spares and equipment uptime
- Monitor shutdown activities for timely completion
Financial Perspective
- Provide inputs for area-wise Opex and Capex budgeting
- Monitor actual vs. planned budgets and implement cost control measures
- Optimize spare parts inventory and scrap management.
- Coordination with Procurement for technically suitable and most economical sourcing of resources in time.
Participative Management
- Foster team-wide decision acceptance for improved cooperation
- Encourage idea generation to enhance plant reliability
- Promote upward communication and transparency on budget, reliability and plant defects.
Team Leadership & Development
- Foster participative management and upward communication
- Motivate team members to contribute ideas and align with Nayara’s vision
- Conduct skill gap analysis, training sessions, and job rotations
- Mentor subordinates and define goal statements aligned with organizational objectives
Safety & OHSMS
- Ensure safe working conditions and enforce HSEF compliance
- Stop unsafe work when observed and ensure proper work permit compliance.
- Conduct toolbox talks, safety training, and risk assessments
- Implement audit recommendations within defined timelines
Environment & Energy Management
- Ensure compliance with EMS ISO 14001 and Energy Management System ISO 50001
- Monitor and control EnPIs, baselines, and energy performance targets
- Promote awareness of energy policies and objectives
Process Safety Management
- Apply PSM principles including Mechanical Integrity and Asset Reliability
- Conduct Asset Criticality Assessments and implement inspection recommendations
- Lead/participate in RCA, PHA, and PSSR activities
- Maintain updated equipment datasheets and failure histories
- Ensure proper configuration of interlocks and trips per Cause & Effect diagrams
- Ensure contract management procedures and compliance.
1. Educational Qualifications & Certifications
BE in Mechanical Engineering or Equivalent
2. Experience
12–15 years in maintenance and planning within Oil Refinery, Petrochemical, Fertilizer sectors, Power Plant or Heavy Chemical Industry.