Motor Controls Engineer II - R&D
Description
Responsibilities
- Develop and tune torque, speed, and current control algorithms (e.g., Field-Oriented Control, Direct Torque Control) using MATLAB/Simulink, and C/C++.
- Support selection of control architecture, sensing approach, and inverter strategies based on system performance needs.
- Collaborate with electrical, firmware, and mechanical engineers to ensure controller integration with hardware and overall propulsion system performance.
- Perform bench, dynamometer, and hardware-in-the-loop (HIL) testing to validate control algorithms.
- Analyze test and flight data to characterize motor and controller performance, efficiency, and thermal behavior.
- Design, implement and validate propulsion system failure detection algorithms.
- Contribute to model development, data analysis, and parameter identification for simulation and control validation.
- Document design methods, test procedures, and results.
Qualifications
- 3+ years of experience in electric motor control, power electronics, or embedded control systems
- Masters or PhD in related engineering discipline (Aerospace, Mechanical, etc)
- Proven experience in designing and developing productized motor controls.
- In-depth understanding of torque control techniques such as slip-based control, field oriented control, direct torque control.
- Prior experience with flux estimation methods, 3-phase power control, analytical control system theory development and analysis.
- Knowledge of Field-Oriented Control, flux estimation, PWM techniques, and motor parameter identification.
- Experience with various PWM schemes such as space vector, discontinuous, and sinusoidal modulation, including data-acquisition methods.
- System-oriented understanding of thermal, system-level torque and velocity control, voltage DC-link integration, efficiency optimization, and firmware integration for electric drives.
- Experience testing and debugging embedded control systems in lab or dynamometer environments.
- Proficiency in MATLAB/Simulink and C/C++ for algorithm development and embedded deployment.
- Strong analytical and problem-solving skills with attention to system-level performance.
- Knowledge of relevant industry standards, regulations, and safety protocols
- Hands-on experience through employment, student teams, co-op, and/or personal projects
- Demonstrated ability to work in a fast-paced, collaborative start-up environment
Preferred Qualifications
- Experience with version control such as Git
- Experience with TI Instaspin SW bbox
- Experience with Propeller Characterization
- Experience with Dynamometer testing
- Experience with wind-tunnel testing and/or CFD for use in flight dynamics modeling
- Proficiency with Python, C#, Java, or other high level languages
- Experience with embedded systems, real-time systems, robotics, or sensors
- Interest in RC planes, quadcopters, or aviation
Attributes aligned with Core Values
- Safety Above All: Demonstrates a proactive safety mindset by embedding safety into daily work, identifying and mitigating risks, encouraging open dialogue about safety concerns, and continuously improving practices and protocols.
- Customer Focus: Puts customers at the center of every action by understanding their challenges, delivering meaningful value, and supporting their success.
- Work Better Together: Seeks and values diverse perspectives, builds cross-functional relationships, and fosters trust through empathetic, fact-based communication and commitment to shared decisions.
- Be the Pilot: Drives results with clarity and purpose by focusing on what matters most, adapting to change, taking initiative, and owning outcomes.
- Embrace the Unknown: Navigates ambiguity with resilience and bold thinking, challenges the status quo, and combines innovative ideas with practical approaches to overcome obstacles and drive progress.
- Respect for People: Fosters a high-performance culture grounded in respect, professionalism, and support by balancing high expectations with a healthy, collaborative environment and being a trusted, dependable teammate.
Skills
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Basics
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