Research & Developement cum QA Manager
R&D CUM QA MANAGER - JOB SCOPE
Key Responsibilities
1. R&D & Product Development
· Leads the formulation and development of new food products particularly in sauces and pastes.
· Improve existing products in terms of quality, stability, cost and consumer acceptance.
· Lead shelf-life studies, product validation and process validation.
· Ensure successful scale-up of laboratory formulations to commercial production.
2. Process Development & Optimisation
· Develop and optimise manufacturing processes and processing parameters.
· Troubleshoot production and formulation problems.
· Improve product consistency, production yield and manufacturing efficiency.
· Establish robust and reproducible manufacturing parameters.
· Work closely with Production during new product trials and commercial production.
3. Quality Assurance & Food Safety
· Lead and maintain the Company's Quality and Food Safety Management Systems.
· Ensure compliance with FSSC 22000 and customer requirements.
· Lead HACCP activities, food safety risk assessments and verification programmes.
· Establish and maintain raw material, packaging, in-process and finished product specifications.
· Monitor product quality and food safety performance.
· Drive preventive measures to minimise quality and food safety failures.
4. Regulatory & Certification Compliance
· Ensure compliance with applicable food regulations and customer requirements.
· Maintain product specifications and technical documentation.
· Coordinate regulatory submissions and liaison with relevant authorities.
· Monitor changes in legislation, standards and certification requirements.
5. Customer Complaints & Quality Issues
· Lead investigations into customer complaints and product quality issues.
· Conduct root cause analysis and establish effective corrective and preventive actions.
· Coordinate investigations with Production, Purchasing, Warehouse and other departments.
· Monitor recurring complaints and implement measures to prevent recurrence.
· Prepare technical investigation reports and customer responses.
6. Supplier Quality Management
· Establish and maintain raw material and packaging specifications.
· Participate in supplier approval and evaluation.
· Review supplier technical documents, COAs and food safety certifications.
· Monitor supplier quality performance.
· Lead investigation and resolution of supplier-related quality issues.
· Evaluate and approve alternative ingredients and suppliers from a technical and food safety perspective.
7. Audit & Quality System Management
· Lead preparation for FSSC 22000, Halal, customer audit and other regulatory audits.
· Manage internal audits and follow-up actions.
· Ensure timely and effective closure of audit non-conformities.
· Maintain continuous audit readiness.
· Review quality and food safety trends and drive system improvements.
8. Laboratory & Technical Management
· Manage R&D and QA laboratory activities.
· Ensure appropriate testing programmes and methods are established.
· Manage calibration and verification of laboratory and measuring equipment.
· Review laboratory and external test results.
· Ensure proper control of laboratory chemicals and materials.
· Recommend new equipment, testing capabilities and technical resources where required.
9. Team Leadership & People Development
· Lead, supervise and develop the R&D and QA teams.
· Allocate resources and prioritise R&D and QA activities.
· Provide mentorship and capability development of staff.
· Conduct performance evaluations of staffs.
· Build a strong culture of quality, food safety, accountability and continuous improvement.
10. Cross-Functional & Management Support
· Work closely with Production, Purchasing, Sales & Marketing, Warehouse and other departments.
· Provide technical advice to Management for business and product decisions.
· Assess technical feasibility of customer requirements.
11. Continuous Improvement
· Lead initiatives to improve product quality and food safety
· Reduce customer complaints and product non-conformities.
· Improve process consistency and production yield.
· Strengthen the Company's R&D, QA and food safety capabilities.