Senior Manufacturing Manager
Posted Updated 4
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Description
Job Summary
The Senior Manufacturing Manager in Heavy Industrial Manufacturing directs all large-scale plant operations and maintenance functions. This leadership role focuses on maximizing heavy equipment utilization, driving high-volume throughput, and enforcing rigorous industrial safety & quality standards. The ideal candidate optimizes complex, capital-intensive manufacturing lines while leading multi-layered teams of supervisors and skilled labor. This position reports to the Plant Manager.
Key Responsibilities
Operational Leadership & Strategy
- Direct large-scale assembly, machining, fabrication, welding, or heavy component casting operations.
- Works with Plant Manager to develop long-term business plans, operational budgets, capital expenditure (CapEx) proposals, and technical strategies.
- Coordinate production schedules with logistics, procurement, and supply chain teams to hit delivery windows.
- Analyze operational data to eliminate bottlenecks, reduce scrap rates, and lower overall cost per unit.
Safety, Compliance & Quality Assurance
- Enforce zero-harm safety cultures, upholding OSHA, environmental, and specialized heavy industry regulations.
- Implement robust Quality Management Systems (QMS) to guarantee zero-defect heavy engineering outputs.
- Lead root-cause investigations for major machinery failures, safety incidents, or structural quality deviations.
Continuous Improvement & Maintenance
- Drive Lean Manufacturing, Six Sigma, and 5S initiatives tailored to heavy industrial footprints.
- Oversee preventative maintenance plans for massive capital assets, heavy machinery, and PLC control infrastructure.
- Optimize floor layouts to enhance safety, material handling efficiency, and physical ergonomics.
Team Development & Culture
- Manage first-line supervisors & shift leaders.
- Mentor high-potential employees to build a reliable talent pipeline for multi-shift operations.
Key Performance Indicators (KPIs)
- Overall Equipment Effectiveness (OEE)
- On-Time In-Full (OTIF) Delivery
- Cost Per Ton / Unit Produced
- Scrap, Rework, and Waste Reduction %