Shift Leader - CPP
Description
- Take full responsibility for the safe, reliable, and efficient operation of the power plant throughout the shift, especially in the night shift where he makes the final decisions.
- Supervise and direct overall shift operations of the CFB boiler, turbine, generator, and all auxiliary systems through the operational team.
- Enforce strict compliance with approved Standard Operating Procedures (SOPs), operating limits, and management directives across the shift.
- Check and monitor the availability of Coal to ensure an uninterrupted and sustainable supply for continuous Boiler Operation.
- Ensure adequate water supply & quality for the CFB boiler by closely monitoring and supervising water treatment operations.
- Ensure maintenance of housekeeping of the workshop, control rooms, and plant floors to maintain a safe, clean, and professional working environment.
- Authorize and oversee critical plant maneuvers, including unit start-ups, controlled shutdowns, load adjustments, and equipment test runs.
- Lead emergency response actions during plant transients, trips, or grid disturbances to protect personnel safety and equipment integrity.
- Implement and audit plant HSE policies, Permit-to-Work (PTW) systems, and Lockout/Tag out (LOTO) isolation protocols during the shift.
- Exercise stop-work authority for any operation deemed unsafe, initiating immediate corrective actions and escalating to the CPP Operations Manager.
- Lead shift safety briefings, toolbox talks, hazard identification rounds, and initial incident investigations.
- Coordinate shift activities with Maintenance, Electrical, Mechanical, and Instrumentation teams for immediate defect rectifications and equipment isolation.
- Manage shift handovers, ensuring accurate transmission of plant status, ongoing maintenance, operational risks, and upcoming generation targets.
- Optimize plant parameters (heat rate, specific coal consumption, auxiliary power) to ensure cost-effective power generation.
- Review process trends, log sheets, and DCS alarm logs continuously to identify and mitigate early signs of equipment degradation.
- Validate operational data, ensuring hourly logs, shift reports, and event records are complete, accurate, and timely.
- Manage shift deployment, leave schedules, and overtime for the operations team to maintain required control room and field coverage.
- Efficiently coordinate the shift towards optimized performance to reduce operational costs.
- Lead the shift in a manner that team members stay engaged and motivated.
- Direct control room operators, field operators, maintenance, and technical personnel in investigating and resolving operational problems efficiently.
- Mentor and evaluate the performance, competencies, and training needs of CROs, Field Operators, and junior staff.
Requirements
- Experience leading a shift operations team in a Distributed Control System (DCS) based coal power plant.
- Experience managing complex plant emergencies, blackouts, grid islanding, and equipment trips safely.
- Experience administering industrial Permit-to-Work (PTW) and Lockout/Tag out (LOTO) safety systems.
- Experience monitoring and analyzing overall plant efficiency parameters, including heat rate and auxiliary consumption.
- Advanced knowledge of utility-scale coal-fired power plant operations and thermodynamics.
- Boiler systems (CFB technology, combustion dynamics, draft systems, emissions control).
- Steam turbine systems (thermal stress management, governing systems, vacuum systems).
- Generator operations (excitation systems, synchronization, grid code compliance, protection relays).
- Balance of Plant (BOP) (water treatment chemistry, coal handling, pneumatic ash handling, cooling towers).
- Safety systems (interlock logic, boiler protection, emergency trip systems)
Educational Qualification
- OND in Electrical/Mechanical engineering with Minimum of 4 Years in Coal Power plant operations experience.
- Occupational Health & Safety (HSE) Certification