QA/QC Engineer
Job Responsibilities:
Ø Developing and implementing quality control systems.
Ø Establish quality program and project Inspection and Test Plan (ITP) for projects.
Ø Responsible for QA/QC documents of the complete project, including certificates, calibration, test results, inspection requests, non-compliance reports and site instruction/observations, permanent materials delivered, and other important QA/QC documents.
Ø Develop and determine all standards to perform inspections and tests on all procedures, oversee all testing methods, and maintain high-quality standards for all processes.
Ø Perform incoming material inspection and prepare quality inspection report.
Ø Inspectingand testing materials, equipment, process and products to ensure quality specification are met.
Ø Conduct the Line check as per P&ID, ISO Drawings & Issue the Punch list.
Ø Document review, final line check, issue punch list for piping packages and
Witness the hydro testing and pneumatic testing.
Ø Conduct the system walk down asper markup system boundaries.
Ø Issue the punch list for during walk down registered.
Ø Conduct the painting and insulation inspection.
Ø Witnessing the punch list rectifications.
Ø Compile the complete QC documents and submit to Client.
Ø Review of contractor’s quality manual, inspection test plan, shop drawings, welding procedure specifications, welding procedure qualification records (WPS &PQR), welder performance certificates, NDT procedures, qualification of NDT personnel, work instructions, repair method statement etc.
Ø Perform fit-up inspection and monitor all stages of welding.
Ø Witness non-destructive testing such as ultrasonic testing (UT), magnetic particle testing (MT) & liquid penetrant testing (PT) performed by NDT companies.
Ø Perform visual inspection on surface preparation before painting.
Ø Issue inspector’s release notice for completed structures.
Ø Prepare of inspection reports.
Ø Preparation and Implementation of the thickness & Hydro test Calculations, Welder qualification certificates, Project Quality Plan (PQP), Inspection Test plan (ITP) as per Specification, codes and client requirement.
Ø Monitor the Project Schedules, NDT Percentage, Review the PWHT Chart & Calibration Certificates.
Ø Inspection of welding consumables as per ASME Sec-II Part-C and ensuring the Proper Storage and Handling of Welding Consumables.
Ø Structural welding inspection, Dimensional verification, material and
Consumable Traceability.
Ø Supervise and monitor the field QC inspectors for visual inspection, NDT
Requirements and NCR follow-up.
Ø Implement QA/QC procedures for process plant construction.
Ø Conduct inspections for:
· Piping installation and welding
· Equipment installation and alignment
Requirements:
Ø Degree in Engineering preferred. Related disciplines may be considered
Ø Working knowledge of welding procedures and NDT techniques will be an added advantage
Ø Experience with quality testing machines and systems.
Ø Ability to interpret technical specifications and drawings.
Ø At least 5years of relevant working experience as QA/QC engineer.
Ø Must have CSWIP Welding Inspector Certificate Proficiency.
Ø Familiar with ASME B31.1, B31.3, B31.8, B16.5, B16.47, ASME sec V, DNV, ASME sec VIII div 1, ASME sec IX, API 570, API 571, API 574 & API 1104 & AWS D1.1, BS5950, ISO 5817.
Ø Handson experience in NDT – UT, MT, PT, RT and Radiographic interpretation
Ø Knowledge in measuring devices (Vernier caliper, internal and external micrometer, ring groove ball gauge, Brinell hardness tester, depth gauge, wall thickness gauge)